using Infrastructure.Attribute;
using Microsoft.Extensions.Logging;
using MQTTnet.Protocol;
using SqlSugar;
using System;
using System.Text.Json;
using System.Text.RegularExpressions;
using System.Threading.Tasks;
using ZR.Common.MqttHelper;
using ZR.Model.Business;
using ZR.Model.Dto;
using ZR.Model.MES.wms;
using ZR.Service.Business.IBusinessService;
using ZR.Service.mqtt;
namespace ZR.Service.Business
{
///
/// 质量BackEnd工单业务模块Service业务层处理
///
[AppService(ServiceType = typeof(IQcBackEndService), ServiceLifetime = LifeTime.Transient)]
public class QcBackEndService : BaseService, IQcBackEndService
{
private readonly MqttService _mqttService; // 注入MqttService
private readonly ILogger _logger;
public QcBackEndService(MqttService mqttService, ILogger logger)
{
_mqttService = mqttService;
_logger = logger;
}
public QcBackEndLabelAnalysisDto AnalyzeLabelToDto(string label, int type)
{
QcBackEndLabelAnalysisDto labelAnalysisDto =
new()
{
IsOk = true,
Msg = "解析成功!",
LabelCode = label,
};
// 判断内外箱标签
// 解析零件号
labelAnalysisDto.Partnumber = DoAnalyzePartnumber(label);
// 解析数量
labelAnalysisDto.Number = DoAnalyzeQuantity(label);
if (string.IsNullOrEmpty(labelAnalysisDto.Partnumber))
{
labelAnalysisDto.IsOk = false;
labelAnalysisDto.Msg = "标签,零件号解析异常!";
}
// TYPE === 1 时,同时根据物料清单获取详细信息
if (type == 1)
{
string checkPartnumber = labelAnalysisDto.Partnumber;
// 使用正则表达式匹配并移除特殊后缀
string processedPartnumber = Regex.Replace(
checkPartnumber,
@"-(FL|FR|RR|RL)$",
"",
RegexOptions.IgnoreCase
);
WmMaterial material = Context
.Queryable()
.Where(it => it.Partnumber == processedPartnumber)
.Where(it => it.Type == 1)
.Where(it => it.Status == 1)
.First();
if (material == null)
{
labelAnalysisDto.IsOk = false;
labelAnalysisDto.Msg = "物料清单内无此零件号!请检查物料清单:" + processedPartnumber;
}
else
{
labelAnalysisDto.Color = material.Color;
labelAnalysisDto.Specification = material.Specification;
labelAnalysisDto.Description = !string.IsNullOrEmpty(material.Description)
? material.Description
: material.ProductName;
}
}
return labelAnalysisDto;
}
// 标签的零件号解析
public string DoAnalyzePartnumber(string label)
{
// 通用规则下的标签零件号抓取
var predicate = Expressionable
.Create()
.And(it => it.Code == "PartNumber")
.And(it => it.Status == "1");
List analysisList = Context
.Queryable()
.Where(predicate.ToExpression())
.ToList();
foreach (QcBackEndBaseLabelAnalysis analysis in analysisList)
{
if (string.IsNullOrEmpty(analysis.Expression))
{
continue;
}
// 零件号正则表达式
Regex pattern = new(@analysis.Expression);
Match match = pattern.Match(label);
if (match.Success && match.Groups.Count > 1)
{
return match.Groups[1].Value;
}
}
// 非通用规则下的标签零件号抓取
// 解析T58门把手产品标签
try
{
// 直接从标签中截取前 15 个字符作为零件号
if (!string.IsNullOrEmpty(label) && label.Length >= 40 && label.EndsWith('$'))
{
return label.Substring(0, 17);
}
}
catch (Exception)
{
return "";
}
return "";
}
// 标签的数量解析
public int DoAnalyzeQuantity(string label)
{
int result = 0;
// 标签零件号抓取
var predicate = Expressionable
.Create()
.And(it => it.Code == "Quantity")
.And(it => it.Status == "1");
List analysisList = Context
.Queryable()
.Where(predicate.ToExpression())
.ToList();
foreach (QcBackEndBaseLabelAnalysis analysis in analysisList)
{
if (string.IsNullOrEmpty(analysis.Expression))
{
continue;
}
// 零件号正则表达式
Regex pattern = new(@analysis.Expression);
Match match = pattern.Match(label);
if (match.Success && match.Groups.Count > 1)
{
if (Int32.TryParse(match.Groups[1].Value, out result))
{
return result;
}
else
{
return -1;
}
}
}
return -1;
}
// 标签的批次号解析
public string DoAnalyzeBatchCode(string label)
{
// 标签批次号正则抓取
var predicate = Expressionable
.Create()
.And(it => it.Code == "BatchCode")
.And(it => it.Status == "1");
List analysisList = Context
.Queryable()
.Where(predicate.ToExpression())
.ToList();
foreach (QcBackEndBaseLabelAnalysis analysis in analysisList)
{
if (string.IsNullOrEmpty(analysis.Expression))
{
continue;
}
// 零件号正则表达式
Regex pattern = new(@analysis.Expression);
Match match = pattern.Match(label);
if (match.Success && match.Groups.Count > 1)
{
return match.Groups[1].Value;
}
}
return "";
}
public List GetDefectInitOptions()
{
List defectList = new();
var predicate = Expressionable
.Create()
.And(it => it.Status == "1");
/*List groupList = Context
.Queryable()
.Where(predicate.ToExpression())
.GroupBy(it => it.Group)
.Select(it => it.Group)
.ToList();*/
List groupList = new() { "油漆", "设备", "毛坯", "程序", "班组操作" };
foreach (string group in groupList)
{
QcBackEndAlterationDefectDto defectDto = new();
defectDto.GroupName = group;
List children = Context
.Queryable()
.Where(it => it.Group == group)
.Where(predicate.ToExpression())
.Select(it => new QcBackEndChildrenDefectDto
{
Name = it.Name,
Code = it.Code,
Type = it.Type,
Num = 0
})
.ToList();
defectDto.Children = children;
defectList.Add(defectDto);
}
return defectList;
}
public List GetDefectTableOptions()
{
List defectList = new();
var predicate = Expressionable
.Create()
.And(it => it.Type == "打磨")
.And(it => it.Status == "1");
/* List groupList = Context
.Queryable()
.Where(predicate.ToExpression())
.GroupBy(it => it.Group)
.Select(it => it.Group)
.ToList();*/
List groupList = new() { "油漆", "设备", "毛坯", "程序", "班组操作" };
foreach (string group in groupList)
{
QcBackEndAlterationDefectDto defectDto = new();
defectDto.GroupName = group;
List children = Context
.Queryable()
.Where(it => it.Group == group)
.Where(predicate.ToExpression())
.Select(it => new QcBackEndChildrenDefectDto
{
Name = it.Name,
Code = SqlFunc.IIF(
SqlFunc.Length(it.Code) >= 2,
SqlFunc.MergeString(
SqlFunc.Substring(it.Code, 0, 1), // 获取第一个字符(注意:SQL 中索引通常从1开始)
SqlFunc.Substring(it.Code, SqlFunc.Length(it.Code) - 1, 1) // 获取最后一个字符
),
it.Code
),
Type = it.Type,
Num = 0
})
.ToList();
defectDto.Children = children;
defectList.Add(defectDto);
}
return defectList;
}
public List GetGroupOptions()
{
var predicate = Expressionable.Create().And(it => it.Status == "1");
var response = Context
.Queryable()
.Where(predicate.ToExpression())
.Select(it => new QcBackEndBaseGroupDto())
.ToList();
return response;
}
public List GetStieOptions()
{
var predicate = Expressionable.Create().And(it => it.Status == "1");
var response = Context
.Queryable()
.Where(predicate.ToExpression())
.Select(it => new QcBackEndBaseSiteDto())
.ToList();
return response;
}
public QcBackEndServiceWorkorder StartBackEndWorkOrder(QcBackEndWorkorderDetailDto data)
{
// 检查是否是已扫过的外箱标签
QcBackEndServiceWorkorder oldWorkOrder = Context
.Queryable()
.Where(it => it.Label == data.Label)
.First();
// 有旧记录则返回旧记录
if (oldWorkOrder != null)
{
return oldWorkOrder;
}
// 没有旧记录则开启新的记录
try
{
// 检查箱标签是否当内标签扫过
/*bool isInnerLabelScan = Context
.Queryable()
.Where(it => it.Label == data.Label)
.Where(it => it.LabelType == 2)
.Any();
if (isInnerLabelScan)
{
throw new Exception("标签异常,该标签已经当内标签扫过!");
}*/
Context.Ado.BeginTran();
DateTime nowTime = DateTime.Now;
// 创建新工单号
QcBackEndWorkorderDetailDto workorderInfo = GetNewWorkOrderCreate(data);
// 赋值
data.WorkOrder = workorderInfo.WorkOrder;
data.SerialNumber = workorderInfo.SerialNumber;
data.StartTime = nowTime;
QcBackEndServiceWorkorder newModel = GetNewWorkOrderInfo(data);
QcBackEndServiceWorkorder result = Context
.Insertable(newModel)
.ExecuteReturnEntity();
if (result == null)
{
Context.Ado.RollbackTran();
throw new Exception("插入新工单异常");
}
// 工单开始记录
QcBackEndRecordLabelScan newScanLabelRecord =
new()
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
WorkOrder = result.WorkOrder,
PartNumber = result.PartNumber,
Team = result.Team,
SiteNo = result.SiteNo,
ComNo = result.ComNo,
Label = result.Label,
LabelType = 1,
LabelSort = 0,
ScanTime = $"{nowTime:yyyy-MM-dd HH:mm:ss}",
Type = "1",
Status = "1",
Remark = "新工单创建扫描箱标签",
CreatedBy = "后台系统",
CreatedTime = nowTime,
};
int res = Context.Insertable(newScanLabelRecord).ExecuteCommand();
if (res == 0)
{
Context.Ado.RollbackTran();
throw new Exception("插入标签记录异常");
}
QcBackEndLogWorkorder qcBackEndLog =
new()
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
Name = "工单开始",
Content = $"工单:{result.WorkOrder}开始,开始时间{nowTime:yyyy-MM-dd HH:mm:ss}",
Type = "100",
Status = "1",
Remark = "触摸屏操作记录",
CreatedBy = "系统",
CreatedTime = nowTime
};
Context.Insertable(qcBackEndLog).ExecuteCommand();
Context.Ado.CommitTran();
return result;
}
catch (Exception ex)
{
Context.Ado.RollbackTran();
throw new Exception(ex.Message);
}
}
// 创建新工单号
public QcBackEndWorkorderDetailDto GetNewWorkOrderCreate(QcBackEndWorkorderDetailDto data)
{
QcBackEndWorkorderDetailDto result = new();
string newWorkOrder = "";
DateTime today = DateTime.Today;
// 检查是否是已扫过的外箱标签
QcBackEndServiceWorkorder lastWorkOrder = Context
.Queryable()
.Where(it => it.CreatedTime.Value.Date == today)
.OrderByDescending(it => it.SerialNumber)
.First();
if (lastWorkOrder != null)
{
// 递增序列号
int sequenceNumber = lastWorkOrder.SerialNumber + 1;
if (data.IsOnetime == 1)
{
newWorkOrder = $"W{today:yyyyMMdd}{sequenceNumber:D3}";
}
else if (data.IsPolish == 1)
{
newWorkOrder = $"P{today:yyyyMMdd}{sequenceNumber:D3}";
}
else
{
newWorkOrder = $"{today:yyyyMMdd}{sequenceNumber:D3}";
}
result.SerialNumber = sequenceNumber;
}
else
{
// 如果今天还没有创建过工单,则从 "001" 开始
if (data.IsOnetime == 1)
{
newWorkOrder = $"W{today:yyyyMMdd}001";
}
else if (data.IsPolish == 1)
{
newWorkOrder = $"P{today:yyyyMMdd}001";
}
else
{
newWorkOrder = $"{today:yyyyMMdd}001";
}
result.SerialNumber = 1;
}
result.WorkOrder = newWorkOrder;
return result;
}
public static QcBackEndServiceWorkorder GetNewWorkOrderInfo(
QcBackEndWorkorderDetailDto data
)
{
// 新工单
QcBackEndServiceWorkorder model =
new()
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
WorkOrder = data.WorkOrder,
SerialNumber = data.SerialNumber,
PartNumber = data.PartNumber,
Specification = data.Specification,
Color = data.Color,
Description = data.Description,
Team = data.Team,
SiteNo = data.SiteNo,
ComNo = data.ComNo,
IsOnetime = data.IsOnetime,
IsPolish = data.IsPolish,
IsBack = data.IsBack,
IsOut = data.IsOut,
StartTime = data.StartTime,
EndTime = null,
Label = data.Label,
RequireNumber = 0,
QualifiedNumber = 0,
PolishNumber = 0,
DamoNumber = 0,
BaofeiNumber = 0,
Type = "1",
Status = "1",
Remark = "系统新增工单",
CreatedBy = data.CreatedBy,
CreatedTime = data.CreatedTime,
UpdatedBy = data.UpdatedBy,
UpdatedTime = data.UpdatedTime
};
return model;
}
public QcBackEndServiceWorkorder ChangeWorkOrderDefect(QcBackEndWorkorderDefectDto data)
{
try
{
if (string.IsNullOrEmpty(data.DefectCode))
{
throw new Exception("缺陷项传入为空!");
}
Context.Ado.BeginTran();
DateTime nowTime = DateTime.Now;
// 获取缺陷信息
QcBackEndBaseDefect defect = Context
.Queryable()
.Where(it => it.Code == data.DefectCode && it.Status == "1")
.First();
if (defect == null)
{
throw new Exception("缺陷项不在缺陷清单中!");
}
// 工单信息修改
QcBackEndServiceWorkorder qcBackEndWorkorder = Context
.Queryable()
.Where(it => it.WorkOrder == data.WorkOrder)
.First();
if (qcBackEndWorkorder == null)
{
throw new Exception("工单不存在!");
}
// 获取当前工作单缺陷记录
QcBackEndRecordWorkorderDefect workOrderDefect = Context
.Queryable()
.Where(it => it.WorkOrder == data.WorkOrder && it.DefectCode == data.DefectCode)
.First();
if (data.Type == "1")
{
// Type === 1 短按新增
if (workOrderDefect != null)
{
// 数据库中有记录,DefectNum + 1
workOrderDefect.DefectNum += 1;
workOrderDefect.UpdatedTime = data.CreatedTime;
workOrderDefect.UpdatedBy = data.CreatedBy;
Context.Updateable(workOrderDefect).ExecuteCommand();
}
else
{
// 数据库中无记录,新增记录并设置 DefectNum = 1
workOrderDefect = new QcBackEndRecordWorkorderDefect
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
WorkOrder = data.WorkOrder,
PartNumber = qcBackEndWorkorder.PartNumber,
Team = qcBackEndWorkorder.Team,
SiteNo = qcBackEndWorkorder.SiteNo,
ComNo = qcBackEndWorkorder.ComNo,
DefectName = defect.Name,
DefectCode = data.DefectCode,
DefectType = defect.Type,
ClickTime = $"{nowTime:yyyy-MM-dd HH:mm:ss}",
Type = "1",
Status = "1",
Remark = "",
CreatedBy = data.CreatedBy,
CreatedTime = data.CreatedTime,
DefectNum = 1
};
Context.Insertable(workOrderDefect).ExecuteCommand();
}
}
else if (data.Type == "2")
{
// Type == 2 长按修改
if (workOrderDefect != null)
{
// 数据库中有记录,直接赋值
workOrderDefect.UpdatedTime = data.CreatedTime;
workOrderDefect.UpdatedBy = data.CreatedBy;
workOrderDefect.DefectNum = data.DefectNum; // 假设 data.DefectNum 存在
Context.Updateable(workOrderDefect).ExecuteCommand();
}
else
{
// 数据库中无记录,新增记录
workOrderDefect = new QcBackEndRecordWorkorderDefect
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
WorkOrder = data.WorkOrder,
PartNumber = qcBackEndWorkorder.PartNumber,
Team = qcBackEndWorkorder.Team,
SiteNo = qcBackEndWorkorder.SiteNo,
ComNo = qcBackEndWorkorder.ComNo,
DefectName = defect.Name,
DefectCode = data.DefectCode,
DefectType = defect.Type,
ClickTime = $"{nowTime:yyyy-MM-dd HH:mm:ss}",
Type = "1",
Status = "1",
Remark = "",
CreatedBy = data.CreatedBy,
CreatedTime = data.CreatedTime,
DefectNum = data.DefectNum // 假设 data.DefectNum 存在
};
Context.Insertable(workOrderDefect).ExecuteCommand();
}
}
UpdateWorkOrderDetail(data.WorkOrder);
// 提交事务
Context.Ado.CommitTran();
return qcBackEndWorkorder;
}
catch (Exception ex)
{
// 回滚事务
Context.Ado.RollbackTran();
throw new Exception("操作失败!", ex);
}
}
public List GetWorkOrderDefectList(string workorder)
{
return Context
.Queryable()
.Where(it => it.WorkOrder == workorder)
.ToList();
}
public QcBackEndServiceWorkorder UpdateWorkOrderDetail(string workorder)
{
QcBackEndServiceWorkorder qcBackEndWorkorder = Context
.Queryable()
.Where(it => it.WorkOrder == workorder)
// .Where(it=>it.Status == "1")
.First();
// 更新工单中的统计数据
qcBackEndWorkorder.QualifiedNumber = Context
.Queryable()
.Where(it => it.WorkOrder == workorder)
.Where(it => it.LabelType == 2)
.Count();
qcBackEndWorkorder.PolishNumber =
Context
.Queryable()
.Where(it => it.WorkOrder == workorder && it.DefectType == "抛光")
.Sum(it => it.DefectNum) ?? 0;
qcBackEndWorkorder.DamoNumber =
Context
.Queryable()
.Where(it => it.WorkOrder == workorder && it.DefectType == "打磨")
.Sum(it => it.DefectNum) ?? 0;
qcBackEndWorkorder.BaofeiNumber =
Context
.Queryable()
.Where(it => it.WorkOrder == workorder && it.DefectType == "报废")
.Sum(it => it.DefectNum) ?? 0;
qcBackEndWorkorder.RequireNumber =
qcBackEndWorkorder.PolishNumber
+ qcBackEndWorkorder.DamoNumber
+ qcBackEndWorkorder.BaofeiNumber
+ (qcBackEndWorkorder.QualifiedNumber ?? 0);
// 更新工单统计信息到数据库
Context
.Updateable(qcBackEndWorkorder)
.UpdateColumns(it => new
{
it.RequireNumber,
it.QualifiedNumber,
it.PolishNumber,
it.DamoNumber,
it.BaofeiNumber
})
.ExecuteCommand();
return qcBackEndWorkorder;
}
// 后道扫描箱标签
public string ScanPackageLabel(QcBackEndLabelScanDto data)
{
try
{
Context.Ado.BeginTran();
DateTime nowTime = DateTime.Now;
// 标签防错 (零件号)
QcBackEndServiceWorkorder workorderInfo = Context
.Queryable()
.Where(it => it.WorkOrder == data.WorkOrder)
.First();
if (workorderInfo == null)
{
Context.Ado.RollbackTran();
return "工单号不存在!";
}
// 内外标签零件号不一致
string partnumber = DoAnalyzePartnumber(data.Label);
if (!(workorderInfo.PartNumber == partnumber))
{
Context.Ado.RollbackTran();
return "箱标签零件号与工单零件号不一致!";
}
bool hasAny = Context
.Queryable()
.Where(it => it.Label == data.Label)
.Where(it => it.LabelType == 1)
.Any();
if (hasAny)
{
Context.Ado.RollbackTran();
return "此外箱标签已扫过,禁止重复扫码!";
}
// 上一个内标签流水号检查
int oldPackageLabelSort = 1;
QcBackEndRecordLabelScan lastPackagelabelInfo = Context
.Queryable()
// TODO 加锁
.TranLock(DbLockType.Wait)
.Where(it => it.WorkOrder == data.WorkOrder)
.Where(it => it.LabelType == 1)
.OrderByDescending(it => it.LabelSort)
.Take(1)
.First();
if (lastPackagelabelInfo == null)
{
oldPackageLabelSort = 0;
}
else
{
oldPackageLabelSort = lastPackagelabelInfo.LabelSort.Value;
}
// 新箱标签录入
QcBackEndRecordLabelScan newLabelScran =
new()
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
WorkOrder = data.WorkOrder,
PartNumber = data.PartNumber,
Team = data.Team,
SiteNo = data.SiteNo,
ComNo = data.ComNo,
Label = data.Label,
LabelType = 1,
LabelSort = oldPackageLabelSort + 1,
ScanTime = $"{nowTime:yyyy-MM-dd HH:mm:ss}",
Type = "1",
Status = "1",
Remark = "外箱标签",
CreatedBy = data.CreatedBy,
CreatedTime = data.CreatedTime,
};
int res = Context.Insertable(newLabelScran).ExecuteCommand();
if (res == 0)
{
Context.Ado.RollbackTran();
return "箱标签录入系统失败!";
}
Context.Ado.CommitTran();
return "ok";
}
catch (Exception)
{
Context.Ado.RollbackTran();
return "箱标签录入系统失败!";
}
}
// 后道扫内标签
public string ScanInnerLabel(QcBackEndLabelScanDto data)
{
try
{
Context.Ado.BeginTran();
DateTime nowTime = DateTime.Now;
// 标签防错 (零件号)
QcBackEndServiceWorkorder workorderInfo = Context
.Queryable()
.Where(it => it.WorkOrder == data.WorkOrder)
.First();
if (workorderInfo == null)
{
Context.Ado.RollbackTran();
return "工单号不存在!";
}
// 内外标签零件号不一致
string partnumber = DoAnalyzePartnumber(data.Label);
if (!(workorderInfo.PartNumber == partnumber))
{
Context.Ado.RollbackTran();
return "产品标签零件号与工单零件号不一致!";
}
bool hasAny = Context
.Queryable()
.Where(it => it.Label == data.Label)
.Where(it => it.LabelType == 2)
.Any();
if (hasAny)
{
Context.Ado.RollbackTran();
return "此内标签已扫过,禁止重复扫码!";
}
bool hasAny2 = Context
.Queryable()
.Where(it => it.Label == data.Label)
.Where(it => it.LabelType == 1)
.Where(it => it.LabelSort > 0)
.Any();
if (hasAny2)
{
Context.Ado.RollbackTran();
return "此外箱标签已扫过,禁止重复扫码!";
}
// 内标签工单确认
QcBackEndServiceWorkorder workorder = Context
.Queryable()
.Where(it => it.WorkOrder == data.WorkOrder)
.First();
if (workorder == null)
{
Context.Ado.RollbackTran();
return $"工单异常:工单不存在{data.WorkOrder}";
}
// 打印配置确认
QcBackendBaseOutpackage packageLabelConfig = Context
.Queryable()
.Where(it => workorder.Description.Contains(it.CheckStr))
.First();
if (packageLabelConfig == null)
{
Context.Ado.RollbackTran();
return $"该产品内标签,未检测到对应打印参数:{data.PartNumber},{workorder.Description}";
}
// 上一个内标签流水号检查
int oldInnerLabelSort = 0;
QcBackEndRecordLabelScan labelScan = Context
.Queryable()
// TODO 加锁
.TranLock(DbLockType.Wait)
.Where(it => it.WorkOrder == data.WorkOrder)
.Where(it => it.LabelType == 2)
.OrderByDescending(it => it.LabelSort)
.Take(1)
.First();
if (labelScan != null)
{
oldInnerLabelSort = labelScan.LabelSort ?? 0;
}
// 新内标签流水号
int newInnerLabelSort = oldInnerLabelSort + 1;
// 新标签录入
QcBackEndRecordLabelScan newLabelScran =
new()
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
WorkOrder = data.WorkOrder,
PartNumber = data.PartNumber,
Team = data.Team,
SiteNo = data.SiteNo,
ComNo = data.ComNo,
Label = data.Label,
LabelType = 2,
LabelSort = newInnerLabelSort,
ScanTime = $"{nowTime:yyyy-MM-dd HH:mm:ss}",
Type = "1",
Status = "1",
Remark = "",
CreatedBy = data.CreatedBy,
CreatedTime = data.CreatedTime,
};
int res2 = Context.Insertable(newLabelScran).ExecuteCommand();
if (res2 == 0)
{
Context.Ado.RollbackTran();
return "产标签录入系统失败!";
}
// 检查是否需要打印箱标签
CheckAndPrintPackageLabel(newLabelScran, packageLabelConfig);
Context.Ado.CommitTran();
return "ok";
}
catch (Exception e)
{
Context.Ado.RollbackTran();
return $"异常:{e.Message}";
}
}
// 判断是否满箱并且要出箱标签
public bool CheckPackageIsFullAndNeedScanPackageLabel(string workorder)
{
// 判断是否需要扫箱标签
bool neeedScan = false;
// 工单判断
QcBackEndServiceWorkorder workorderInfo = Context
.Queryable()
.Where(it => it.WorkOrder == workorder)
.First();
if (workorderInfo == null)
{
throw new Exception($"异常:工单不存在{workorder}");
}
// 打印配置确认
QcBackendBaseOutpackage packageLabelConfig = Context
.Queryable()
.Where(it => workorderInfo.Description.Contains(it.CheckStr))
.First();
if (packageLabelConfig == null)
{
throw new Exception($"异常:零件满箱配置不存在{workorder}");
}
int maxPackageNum = packageLabelConfig.PackageNum ?? 0;
// 内标签总数
int innerLabelCount = Context
.Queryable()
.Where(it => it.WorkOrder == workorder)
.Where(it => it.LabelType == 2)
.Count();
// 箱标签总数
int packageLabelCount = Context
.Queryable()
.Where(it => it.WorkOrder == workorder)
.Where(it => it.LabelType == 1)
.Count();
packageLabelCount -= 1;
if (packageLabelCount < 0)
{
packageLabelCount = 0;
}
// 是否满箱
bool isFull = (innerLabelCount > 0) && (innerLabelCount % maxPackageNum == 0);
// 是否需要扫箱标签
bool needScanPackageLabel = packageLabelCount * maxPackageNum < innerLabelCount;
// TODO额外附加标签
/* Console.WriteLine($"======= CheckPackageIsFullAndNeedScanPackageLabel,maxPackageNum:{maxPackageNum},innerLabelCount:{innerLabelCount},packageLabelCount:{packageLabelCount},isFull:{isFull},needScanPackageLabel:{needScanPackageLabel}");*/
neeedScan = isFull && needScanPackageLabel;
return neeedScan;
}
///
/// 判断是否需要自动出满箱标签
///
///
public void CheckAndPrintPackageLabel(
QcBackEndRecordLabelScan newLabelScran,
QcBackendBaseOutpackage packageLabelConfig
)
{
DateTime nowTime = DateTime.Now;
// 判断是否需要自动出满箱标签
int checkSort = newLabelScran.LabelSort ?? 0;
int maxPackage = packageLabelConfig.PackageNum ?? 0;
if (checkSort >= maxPackage && checkSort % maxPackage == 0)
{
// TODO额外附加标签
_logger.LogWarning($"=======> 需要打满箱标签{nowTime.ToString()},checkSort:{checkSort},maxPackage:{maxPackage}");
// 需要打外箱标签
SendPrintPackageLabelAsync(newLabelScran, packageLabelConfig.FileUrl, maxPackage)
.Wait();
}
}
///
/// 发送打印后道外箱标签的MQTT信息
///
/// 当输入参数为null时抛出
/// 当标签内容无效时抛出
/// 特殊标签 0-正常 1-补打 2-零头箱
public async Task SendPrintPackageLabelAsync(
QcBackEndRecordLabelScan newLabelScran,
string path,
int maxPackage,
int specialPrintType = 0
)
{
// 参数验证
if (newLabelScran == null)
throw new ArgumentNullException(nameof(newLabelScran), "标签扫描信息不能为空");
if (string.IsNullOrWhiteSpace(newLabelScran.Label))
throw new ArgumentException("标签内容不能为空", nameof(newLabelScran.Label));
if (maxPackage <= 0)
throw new ArgumentException("包装数量必须大于0", nameof(maxPackage));
try
{
string topic = $"shgg_mes/backEnd/print/1站点";
QcBackEndPrintMqttEventDto mqttEventDto = CreateNewQcBackEndPrintMqttEventDto(
newLabelScran,
path,
maxPackage,
specialPrintType
);
var payload = JsonSerializer.Serialize(mqttEventDto);
// 添加打印记录
await AddBackendLabelPrintRecordAsync(mqttEventDto, newLabelScran.WorkOrder, maxPackage, specialPrintType);
// 保持原有PublishAsync调用方式
await _mqttService.PublishAsync(
topic,
payload,
MqttQualityOfServiceLevel.AtLeastOnce,
retain: false
);
_logger.LogInformation($"发送后道外箱标签打印成功:{topic}");
}
catch (JsonException ex)
{
_logger.LogError(ex, "序列化MQTT消息失败");
throw new InvalidOperationException("MQTT消息格式错误", ex);
}
catch (Exception ex)
{
_logger.LogError(ex, $"发送后道外箱标签打印失败:{ex.Message}");
throw;
}
}
///
/// 异步添加后道箱标签打印记录
/// 特殊标签 0-正常 1-补打 2-零头箱
///
private async Task AddBackendLabelPrintRecordAsync(
QcBackEndPrintMqttEventDto labelScan,
string workOrder,
int maxPackage,
int specialPrintType = 0
)
{
try
{
string labelCode = labelScan.LabelCode ?? "";
string description = "";
string batchCode = "";
try
{
batchCode = DoAnalyzeBatchCode(labelCode);
}
catch (Exception ex)
{
_logger.LogWarning(ex, "解析批次号失败");
}
// 上一个内标签流水号检查
/* int oldPackageLabelSort = 1;
QcBackendRecordLabelPrint lastPackagelabelInfo = Context
.Queryable()
.Where(it => it.PartNumber == labelScan.PartNumber)
.Where(it => it.BatchCode.Contains(batchCode))
.Where(it => it.LabelType == 1)
.OrderByDescending(it => it.SerialNumber)
.First();
if (lastPackagelabelInfo == null)
{
oldPackageLabelSort = 1;
}
else
{
oldPackageLabelSort = lastPackagelabelInfo.SerialNumber.Value;
}*/
QcBackendRecordLabelPrint printRecord =
new()
{
Id = SnowFlakeSingle.instance.NextId().ToString(),
MachineCode = labelScan.SiteNo ?? "未知站点",
LabelCode = labelCode,
WorkOrder = workOrder ?? "未知工单",
PartNumber = labelScan.PartNumber ?? "未知零件号",
Description = description,
Team = labelScan.Team ?? "未知班组",
BatchCode = batchCode,
SerialNumber = labelScan.Sort,
PartNum = maxPackage,
LabelType = 1,
BoxMaxNum = maxPackage,
IsFull = specialPrintType == 2 ? 0 : 1,
IsLcl = 0,
CreateBy = "后道标签打印系统",
CreateTime = DateTime.Now
};
// 使用异步数据库操作
await Context.Insertable(printRecord).ExecuteCommandAsync();
}
catch (Exception ex)
{
_logger.LogError(ex, "添加打印记录失败");
throw new Exception("保存打印记录失败", ex);
}
}
///
/// 生成打印后道外箱标签的mqtt信息
///
///
///
/// 特殊标签 0-正常 1-补打 2-零头箱
///
public QcBackEndPrintMqttEventDto CreateNewQcBackEndPrintMqttEventDto(
QcBackEndRecordLabelScan newLabelScran,
string path,
int maxPackage,
int specialPrintType = 0
)
{
// 解析产品批次号,如果没有,则生成最新批次号
string batchCode = DoAnalyzeBatchCode(newLabelScran.Label);
if (string.IsNullOrEmpty(batchCode))
{
batchCode = DateTime.Now.ToString("yyMMdd") + "000";
}
int packageSort = 1;
// 使用SqlSugar的事务处理
Context.Ado.BeginTran();
try
{
// 查询最新流水号
QcBackendRecordLabelPrint labelPrintRecord = Context
.Queryable()
.Where(it => it.PartNumber == newLabelScran.PartNumber)
.Where(it => it.BatchCode.Contains(batchCode))
.Where(it => it.LabelType == 1)
.OrderByDescending(it => it.SerialNumber)
.First();
packageSort = labelPrintRecord?.SerialNumber + 1 ?? 1;
Context.Ado.CommitTran();
}
catch (Exception)
{
Context.Ado.RollbackTran();
throw;
}
// 提取产品描述
string checkPartnumber = newLabelScran.PartNumber;
// 使用正则表达式匹配并移除特殊后缀
string processedPartnumber = Regex.Replace(
checkPartnumber,
@"-(FL|FR|RR|RL)$",
"",
RegexOptions.IgnoreCase
);
WmMaterial material = Context
.Queryable()
.Where(it => it.Partnumber == processedPartnumber)
.Where(it => it.Type == 1)
.Where(it => it.Status == 1)
.First();
if (material == null)
{
throw new Exception("生成打印后道外箱标签的信息:此零件号不在物料清单内!" + processedPartnumber);
}
// 生成工单号
string workOrder = $"{batchCode}_{packageSort}";
// 是否满箱 0-不满 1-满箱
int isFull = specialPrintType == 2 ? 0 : 1;
// 是否补打 0-非补打 1-补打
int isAgain = specialPrintType == 1 ? 1 : 0;
string newLabelCode =
$"Code=PGW{workOrder}^ItemNumber={newLabelScran.PartNumber}^Order=W{batchCode}^Qty={maxPackage}^LabelType=1^LabelBy=HD^Fu={isFull}^Ag={isAgain}";
string newPackageCode = $"BOX:PGW{workOrder}{newLabelScran.Team}1";
QcBackEndPrintMqttEventDto mqttEventDto =
new()
{
Path = path,
SiteNo = "1站点",
Name = "后道外箱标签打印",
PartNumber = processedPartnumber,
Description = material.Description ?? "",
Color = material.Color ?? "",
Specification = material.Specification ?? "",
WorkOrder = workOrder,
PackageCode = newPackageCode,
Team = newLabelScran.Team,
Sort = packageSort,
ProductionTime = "20" + batchCode.Substring(0, 6),
BatchCode = batchCode,
PackageNum = maxPackage,
LabelCode = newLabelCode,
LabelType = 1,
CreatedTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss")
};
return mqttEventDto;
}
public string EndBackEndWorkOrderAndCreateStatistics(string workorder)
{
try
{
Context.Ado.BeginTran();
DateTime nowTime = DateTime.Now;
// 工单信息修改
QcBackEndServiceWorkorder qcBackEndWorkorder = Context
.Queryable()
.Where(it => it.WorkOrder == workorder)
.First();
if (qcBackEndWorkorder == null)
{
throw new Exception("工单不存在!");
}
qcBackEndWorkorder.EndTime = nowTime;
qcBackEndWorkorder.Type = "2";
if (!qcBackEndWorkorder.Remark.Contains("已生成过报表"))
{
qcBackEndWorkorder.Remark += "已生成过报表";
}
Context.Updateable(qcBackEndWorkorder).ExecuteCommand();
// 生成报表记录
List addList = new();
string groupCode = SnowFlakeSingle.Instance.NextId().ToString();
addList.Add(CreateNewStatistics(qcBackEndWorkorder, groupCode, 1));
addList.Add(CreateNewStatistics(qcBackEndWorkorder, groupCode, 2));
addList.Add(CreateNewStatistics(qcBackEndWorkorder, groupCode, 3));
Context
.Deleteable()
.Where(it => it.WorkOrder == workorder)
.ExecuteCommand();
Context.Insertable(addList).ExecuteCommand();
QcBackEndLogWorkorder qcBackEndLog =
new()
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
Name = "工单结束",
Content = $"工单:{workorder}结束,结束时间{nowTime:yyyy-MM-dd HH:mm:ss}",
Type = "200",
Status = "1",
Remark = "触摸屏操作记录",
CreatedBy = "系统",
CreatedTime = nowTime
};
Context.Insertable(qcBackEndLog).ExecuteCommand();
// 提交事务
Context.Ado.CommitTran();
return "ok";
}
catch (Exception ex)
{
// 回滚事务
Context.Ado.RollbackTran();
return ex.Message;
}
}
public QcBackEndServiceStatistics CreateNewStatistics(
QcBackEndServiceWorkorder data,
string groupCode,
int groupSort
)
{
List defectList = Context
.Queryable()
.Where(it => it.WorkOrder == data.WorkOrder)
.WhereIF(groupSort == 1, it => it.DefectType == "抛光")
.WhereIF(groupSort == 2, it => it.DefectType == "打磨")
.WhereIF(groupSort == 3, it => it.DefectType == "报废")
.ToList();
string JsonString = JsonSerializer.Serialize(defectList);
// 计算合格率
string qualifiedRate = CalculateQualifiedRate(data);
DateTime nowTime = DateTime.Now;
QcBackEndServiceStatistics workorderStatistics =
new()
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
WorkOrder = data.WorkOrder,
PartNumber = data.PartNumber,
Specification = data.Specification,
Color = data.Color,
Description = data.Description,
Team = data.Team,
SiteNo = data.SiteNo,
ComNo = data.ComNo,
IsOnetime = data.IsOnetime,
IsPolish = data.IsPolish,
IsBack = data.IsBack,
IsOut = data.IsOut,
StartTime = data.StartTime,
EndTime = data.EndTime,
Label = data.Label,
RequireNumber = data.RequireNumber,
QualifiedNumber = data.QualifiedNumber,
QualifiedRate = qualifiedRate,
PolishNumber = data.PolishNumber,
DamoNumber = data.DamoNumber,
BaofeiNumber = data.BaofeiNumber,
GroupCode = groupCode,
GroupSort = groupSort,
GroupDefectJson = JsonString,
Type = "1",
Status = "1",
Remark = "结束工单系统新增质量报表",
CreatedBy = "后端",
CreatedTime = nowTime,
};
return workorderStatistics;
}
public static string CalculateQualifiedRate(QcBackEndServiceWorkorder data)
{
if (data == null || data.RequireNumber <= 0)
{
return "0%";
}
double qualifiedRate =
(double)data.QualifiedNumber.Value / data.RequireNumber.Value * 100;
return $"{qualifiedRate:F1}%";
}
public QcBackEndServiceWorkorder GenerateVirtualLabel(
QcBackEndWorkorderDetailDto workorderDetail
)
{
try
{
Context.Ado.BeginTran();
// 检查当前工单已扫码合格数
int qualifiedNumber = workorderDetail.QualifiedNumber ?? -1;
if (qualifiedNumber < 0)
{
throw new ArgumentException(
"传入合格数异常!",
nameof(workorderDetail.QualifiedNumber)
);
}
int labelCount = GetLabelCountForWorkOrder(workorderDetail.WorkOrder);
if (labelCount < qualifiedNumber)
{
GenerateVirtualLabels(workorderDetail, qualifiedNumber - labelCount);
}
else if (labelCount > qualifiedNumber)
{
DeleteExcessLabels(workorderDetail.WorkOrder, labelCount - qualifiedNumber);
}
Context.Ado.CommitTran();
return UpdateWorkOrderDetail(workorderDetail.WorkOrder);
}
catch (Exception e)
{
Context.Ado.RollbackTran();
throw new Exception($"生成虚拟标签时出错: {e.Message}", e);
}
}
private int GetLabelCountForWorkOrder(string workOrder)
{
return Context
.Queryable()
.Where(it => it.WorkOrder == workOrder && it.LabelType == 2)
.Count();
}
private void GenerateVirtualLabels(
QcBackEndWorkorderDetailDto workOrderDetail,
int countToGenerate
)
{
List virtualLabels = new List();
int nextLabelNumber = GetNextLabelNumber(workOrderDetail.WorkOrder);
for (int i = 0; i < countToGenerate; i++)
{
string uniqueLabel = GenerateUniqueSequentialLabel(
workOrderDetail.WorkOrder,
nextLabelNumber++
);
virtualLabels.Add(
new QcBackEndRecordLabelScan
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
WorkOrder = workOrderDetail.WorkOrder,
PartNumber = workOrderDetail.PartNumber,
Team = workOrderDetail.Team,
SiteNo = workOrderDetail.SiteNo,
ComNo = workOrderDetail.ComNo,
ScanTime = DateTime.UtcNow.ToString("yyyy-MM-dd HH:mm:ss"),
Type = "2",
Status = "1",
Remark = "虚拟标签",
CreatedTime = DateTime.UtcNow,
CreatedBy = "系统",
LabelType = 2,
LabelSort = nextLabelNumber,
Label = uniqueLabel
}
);
}
Context.Insertable(virtualLabels).ExecuteCommand();
}
private void DeleteExcessLabels(string workOrder, int countToDelete)
{
var labelsToDelete = Context
.Queryable()
.Where(it => it.WorkOrder == workOrder && it.LabelType == 2)
.OrderByDescending(it => it.LabelSort)
.Take(countToDelete)
.ToList();
Context.Deleteable(labelsToDelete).ExecuteCommand();
}
private int GetNextLabelNumber(string workOrder)
{
return Context
.Queryable()
.Where(it => it.WorkOrder == workOrder && it.LabelType == 2)
.Max(it => it.LabelSort ?? 0);
}
private string GenerateUniqueSequentialLabel(string workOrder, int number)
{
const string prefix = "VIRT";
string baseLabel = $"{prefix}-{GenerateUniqueId()}-{number:D5}";
string uniqueLabel = baseLabel;
while (IsLabelExists(workOrder, uniqueLabel))
{
uniqueLabel = $"{baseLabel}-{GenerateUniqueId()}";
}
return uniqueLabel;
}
private bool IsLabelExists(string workOrder, string label)
{
return Context
.Queryable()
.Any(it => it.WorkOrder == workOrder && it.LabelType == 2 && it.Label == label);
}
private string GenerateUniqueId()
{
return Guid.NewGuid().ToString("N").Substring(0, 10); // Generate a 10-character unique ID
}
///
/// 打印特殊包装标签
///
/// 工单信息
/// 特殊打印类别 1-补打标签 2-打印零头箱
///
///
public string PrintSpecialPacakgeLabel(
QcBackEndWorkorderDetailDto workorderDetail,
int specialPrintType = 1,
int packageNum = 0
)
{
try
{
Context.Ado.BeginTran();
DateTime nowTime = DateTime.Now;
// 工单判断
QcBackEndServiceWorkorder workorderInfo = Context
.Queryable()
.Where(it => it.WorkOrder == workorderDetail.WorkOrder)
.First();
if (workorderInfo == null)
{
Context.Ado.RollbackTran();
return $"异常:工单不存在,工单号:[{workorderDetail.WorkOrder}]";
}
// 打印配置确认
QcBackendBaseOutpackage packageLabelConfig = Context
.Queryable()
.Where(it => workorderInfo.Description.Contains(it.CheckStr))
.First();
if (packageLabelConfig == null)
{
Context.Ado.RollbackTran();
return $"异常:零件满箱配置不存在,工单号[{workorderDetail.WorkOrder}]";
}
string remark = specialPrintType == 1 ? "补打标签" : "零头箱";
// 上一个内标签流水号检查
int oldInnerLabelSort = 0;
QcBackEndRecordLabelScan labelScan = Context
.Queryable()
.Where(it => it.WorkOrder == workorderDetail.WorkOrder)
.Where(it => it.LabelType == 2)
.OrderByDescending(it => it.LabelSort)
.First();
if (labelScan != null)
{
oldInnerLabelSort = labelScan.LabelSort ?? 0;
}
// 新内标签流水号
int newSort = oldInnerLabelSort + 1;
// 新标签生成
QcBackEndRecordLabelScan newLabelScran =
new()
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
WorkOrder = workorderInfo.WorkOrder,
PartNumber = workorderInfo.PartNumber,
Team = workorderInfo.Team,
SiteNo = workorderInfo.SiteNo,
ComNo = workorderInfo.ComNo,
Label = workorderInfo.Label,
LabelType = 1,
LabelSort = newSort,
ScanTime = $"{nowTime:yyyy-MM-dd HH:mm:ss}",
Type = "1",
Status = "1",
Remark = remark,
CreatedBy = "特殊标签",
CreatedTime = nowTime,
};
int _pacakgeNum = packageLabelConfig.PackageNum.Value;
// 1.补打标签
if (specialPrintType == 1)
{
SendPrintPackageLabelAsync(
newLabelScran,
packageLabelConfig.FileUrl,
_pacakgeNum,
specialPrintType
)
.Wait();
}
// 2.打印零头箱
if (specialPrintType == 2)
{
_pacakgeNum = packageNum;
SendPrintPackageLabelAsync(
newLabelScran,
packageLabelConfig.FileUrl,
_pacakgeNum,
specialPrintType
)
.Wait();
//Context.Insertable(newLabelScran).ExecuteCommand();
}
Context.Ado.CommitTran();
return "ok";
}
catch (Exception ex)
{
Context.Ado.RollbackTran();
return $"系统异常{ex.Message}";
}
}
public QcBackEndWorkorderPrintLabelDetailDto SearchWorkOrderLabelDetail(string workOrder)
{
// 首先检查工单是否存在
var workorderInfo = Context
.Queryable()
.Where(it => it.WorkOrder == workOrder)
.First();
if (workorderInfo == null)
{
throw new Exception($"异常:工单不存在{workOrder}");
}
// 检查打印配置
var packageLabelConfig = Context
.Queryable()
.Where(it => workorderInfo.Description.Contains(it.CheckStr))
.First();
if (packageLabelConfig == null)
{
throw new Exception($"异常:零件满箱配置不存在{workOrder}");
}
// 验证配置有效性
int maxPackageNum = packageLabelConfig.PackageNum ?? 0;
if (maxPackageNum <= 0)
{
throw new ArgumentException($"无效的满箱数量:{maxPackageNum}", nameof(maxPackageNum));
}
QcBackEndWorkorderPrintLabelDetailDto result = new QcBackEndWorkorderPrintLabelDetailDto();
// 扫描零件计数(LabelType=2),合并查询条件
result.ScannedPartCount = Context
.Queryable()
.Where(it => it.WorkOrder == workOrder && it.LabelType == 2)
.Count();
// 扫描箱标签计数(LabelType=1且LabelSort>0),合并查询条件
result.ScannedBoxLabelCount = Context
.Queryable()
.Where(it => it.WorkOrder == workOrder && it.LabelType == 1 && it.LabelSort > 0)
.Count();
// 重新打印计数(LabelType=1且LabelCode包含IsAgain(Ag)=1),合并查询条件
result.RePrintCount = Context
.Queryable()
.Where(it => it.WorkOrder == workOrder && it.LabelType == 1 && it.LabelCode.Contains("Ag=1"))
.Count();
// 零头箱打印计数(LabelType=1且未装满),合并查询条件
result.RemainderBoxPrintCount = Context
.Queryable()
.Where(it => it.WorkOrder == workOrder && it.LabelType == 1 && it.IsFull == 0)
.Count();
// 当前箱标签最大序列号,合并查询条件并增加空值处理
result.CurrentBoxLabelSequence = Context
.Queryable()
.Where(it => it.WorkOrder == workOrder && it.LabelType == 1)
.Max(it => (int?)it.SerialNumber) ?? 0;
// 零头箱计算
result.PackageNum = result.ScannedPartCount > 0
? result.ScannedPartCount % maxPackageNum
: 0;
return result;
}
}
}