using System;
using System.Collections.Generic;
using System.Linq;
using System.Text.Json;
using System.Threading;
using System.Threading.Tasks;
using DOAN.Infrastructure.PLC;
using DOAN.Model.PBL;
using DOAN.ServiceCore.Signalr;
using Microsoft.AspNetCore.SignalR;
using Microsoft.Extensions.Hosting;
using SqlSugar.IOC;
namespace DOAN.ServiceCore
{
///
/// 永驻线程
/// 功能:检测传感器信号,判断箱子数
///
public class DoanBackgroundService : IHostedService, IDisposable
{
private readonly IHubContext notificationHubContext;
private readonly CancellationTokenSource _cancellationTokenSource = new CancellationTokenSource();
private Task _executingTask;
private PLCTool pLCTool;
private List storagelocationList = new List();
private List pointPositionList = new List();
private Timer refreshTimer;
public DoanBackgroundService(IHubContext hubContext)
{
notificationHubContext = hubContext;
}
public Task StartAsync(CancellationToken cancellationToken)
{
pLCTool = new PLCTool();
pLCTool.ConnectPLC();
// 初始化料架层和点位表数据
RefreshData(null);
// 启动后台任务
_executingTask = ExecuteAsync(_cancellationTokenSource.Token);
// 设置定时器每分钟刷新一次料架层和点位表
refreshTimer = new Timer(RefreshData, null, TimeSpan.Zero, TimeSpan.FromMinutes(1));
return _executingTask.IsCompleted ? _executingTask : Task.CompletedTask;
}
public async Task StopAsync(CancellationToken cancellationToken)
{
// 请求取消后台任务
_cancellationTokenSource.Cancel();
// 停止定时器
refreshTimer?.Change(Timeout.Infinite, Timeout.Infinite);
refreshTimer?.Dispose();
// 等待后台任务完成
await Task.WhenAny(_executingTask, Task.Delay(Timeout.Infinite, cancellationToken));
}
private static bool GetInvertedBit(byte b, int position)
{
if (position < 0 || position > 7)
{
throw new ArgumentOutOfRangeException(nameof(position), "Position must be between 0 and 7.");
}
byte mask = (byte)(1 << position);
bool isSet = (b & mask) != 0;
return !isSet; // 返回取反后的值
}
///
/// 功能:检测传感器信号,判断箱子数并更新库存及日志
///
/// 取消令牌
///
private async Task ExecuteAsync(CancellationToken stoppingToken)
{
try
{
while (!stoppingToken.IsCancellationRequested)
{
// 读取PLC I/O状态(12个字节)
byte[] plcSensorValues;
try
{
plcSensorValues = pLCTool.ReadAllValue("VB100", 12);
}
catch (Exception ex)
{
Console.WriteLine($"读取PLC数据异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}");
continue;
}
var updateStoragelocationList = new List();
var inventoryLogs = new List();
foreach (var layerItem in storagelocationList)
{
// 获取这个料架层的点位表
var layerPoints = pointPositionList.Where(it => it.FkStorageId == layerItem.Id).ToList();
if (layerPoints.Any())
{
int currentPackageCount = 0; // 默认最小值为0
foreach (var point in layerPoints)
{
int row = point.ByteNum - 100;
int col = point.BitNum - 1;
if (plcSensorValues != null && row >= 0 && row < plcSensorValues.Length)
{
currentPackageCount += GetInvertedBit(plcSensorValues[row], col) ? 1 : 0;
}
}
// 检查箱子数量变化并记录日志
int previousPackageCount = layerItem.PackageNum.GetValueOrDefault();
if (currentPackageCount > previousPackageCount)
{
UpdateAndLog(layerItem, currentPackageCount, 2, "出库", inventoryLogs);
updateStoragelocationList.Add(layerItem);
}
else if (currentPackageCount < previousPackageCount)
{
UpdateAndLog(layerItem, currentPackageCount, 1, "入库", inventoryLogs);
updateStoragelocationList.Add(layerItem);
}
// 补料报警触发
if (layerItem.IsLackAlarm == 1 && currentPackageCount <= layerItem.AlarmNum.GetValueOrDefault())
{
var alarmData = new
{
RackCode = layerItem.RackCode,
LayerNum = layerItem.LayerNum,
CurrentPackageCount = currentPackageCount,
AlarmThreshold = layerItem.AlarmNum
};
string alarmMessage = System.Text.Json.JsonSerializer.Serialize(alarmData);
await notificationHubContext.Clients.All.SendAsync("PBL_lack_alarm", alarmMessage);
}
}
}
// 更新库存
if (updateStoragelocationList.Any())
{
await DbScoped.SugarScope.CopyNew().Updateable(updateStoragelocationList).ExecuteCommandAsync();
// 发送库存变更Socket通知
string changeMessage = "库存变动";
await notificationHubContext.Clients.All.SendAsync("PBL_storagelocation_change", changeMessage);
}
// 插入库存变更日志
if (inventoryLogs.Any())
{
await DbScoped.SugarScope.CopyNew().Insertable(inventoryLogs).ExecuteCommandAsync();
}
// 添加延迟以避免频繁查询
await Task.Delay(200, stoppingToken);
}
}
catch (OperationCanceledException)
{
Console.WriteLine("任务已取消");
}
catch (Exception ex)
{
Console.WriteLine($"DoanBackGround线程ExecuteAsync异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}");
}
}
///
/// 刷新料架层和点位表数据
///
///
private void RefreshData(object state)
{
try
{
using (var scope = DbScoped.SugarScope.CopyNew())
{
storagelocationList = scope.Queryable().ToListAsync().Result;
pointPositionList = scope.Queryable().ToListAsync().Result;
}
}
catch (Exception ex)
{
Console.WriteLine($"刷新数据异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}");
// 如果刷新失败,保持现有数据不变
}
}
///
/// 更新料架位置的箱子数量并记录库存日志
///
/// 料架位置对象
/// 新的箱子数量
/// 操作类型 (1-出库, 2-入库)
/// 操作员名称
/// 库存日志列表
private void UpdateAndLog(
Storagelocation storageLocation,
int newPackageCount,
int operation,
string operatorName,
List inventoryLogs)
{
storageLocation.PackageNum = newPackageCount;
storageLocation.UpdatedBy = operatorName;
storageLocation.UpdatedTime = DateTime.Now;
var inventoryLog = new Inventorylog
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
RackCode = storageLocation.RackCode,
Partnumber = storageLocation.Partnumber,
Operation = operation,
PackageNum = Math.Abs(newPackageCount - storageLocation.PackageNum.GetValueOrDefault()),
CreatedBy = operatorName,
CreatedTime = DateTime.Now.ToLocalTime()
};
inventoryLogs.Add(inventoryLog);
}
public void Dispose()
{
try
{
pLCTool.ConnectClose();
_cancellationTokenSource.Cancel();
_executingTask?.Wait();
_cancellationTokenSource.Dispose();
refreshTimer?.Change(Timeout.Infinite, Timeout.Infinite);
refreshTimer?.Dispose();
}
catch (Exception ex)
{
Console.WriteLine("DoanBackGround线程Dispose异常:" + ex.Message);
}
}
}
}