PLC收集数据

This commit is contained in:
quowingwang 2026-01-24 11:21:57 +08:00
parent 35dd9ea851
commit dbf4a54a91

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@ -41,8 +41,8 @@ namespace RIZO.Admin.WebApi.PLC.Service
// OP070-1 专属地址映射
private readonly Dictionary<string, (string Addr, int Len)> _op070_1StringMap = new()
{
{ "报警信息", ("DB1001.DBB58", 48) }, // Array[1..48] of Byte
//{ "产品型号", ("DB1001.DBB1000", 48) }, // String[48]
//{ "报警信息", ("DB1001.DBB58", 48) }, // Array[1..48] of Byte
{ "订单名称", ("DB1001.DBB1000", 48) }, // String[48]
{ "产品名称", ("DB1001.DBB1054", 48) }, // String[48]
{ "产品型号", ("DB1001.DBB2006", 28) }, // String[28]
{ "SN_1", ("DB1001.DBB2100", 28) }, // String[28]
@ -68,7 +68,76 @@ namespace RIZO.Admin.WebApi.PLC.Service
};
// OP080-1 专属地址映射
private readonly Dictionary<string, (string Addr, int Len)> _op080_1StringMap = new()
{
//{ "报警信息", ("DB1001.DBB58", 48) }, // Array[1..48] of Byte
{ "订单名称", ("DB1001.DBB1000", 48) }, // String[48]
{ "产品名称", ("DB1001.DBB1054", 48) }, // String[48]
{ "合装位机壳_SN", ("DB1001.DBB2100", 28) }, // String[28]
{ "合装位PCB_SN", ("DB1001.DBB2130", 28) }, // String[28]
{ "拧紧位机壳_SN", ("DB1001.DBB2904", 28) }, // String[28]
{ "拧紧位PCB_SN", ("DB1001.DBB3092", 28) }, // String[28]
};
private readonly Dictionary<string, string> _op080_1IntMap = new()
{
{ "运行状态", "DB1001.DBW0" }, // Int
{ "设备模式", "DB1001.DBW2" }, // Int
{ "设备在线状态", "DB1001.DBW4" }, // Int
{ "ByPass", "DB1001.DBW6" }, // Int
{ "生产模式", "DB1001.DBW8" }, // Int
{ "实际产量", "DB1001.DBD1104" }, // DInt
{ "合格数量", "DB1001.DBD1108" }, // DInt
{ "失败数量", "DB1001.DBD1112" }, // DInt
{ "合装工位查询", "DB1001.DBW2000" }, // Int
{ "合装结果保存请求", "DB1001.DBW2004" }, // Int
{ "拧紧结果保存请求", "DB1001.DBW2006" }, // Int
{ "托盘号", "DB1001.DBW2004" }, // Int
{ "合装位托盘号", "DB1001.DBW2100" }, // Int
{ "拧紧位托盘号", "DB1001.DBW3152" }, // Int
// 2号螺钉
{ "2号螺钉_结果", "DB1001.DBW3164" }, // Int
{ "2号螺钉_扭矩", "DB1001.DBD3166" }, // Real
{ "2号螺钉_深度", "DB1001.DBD3170" }, // Real
{ "2号螺钉_角度", "DB1001.DBD3174" }, // Real
{ "2号螺钉_拧紧时间", "DB1001.DBD3178" }, // Real
// 3号螺钉
{ "3号螺钉_结果", "DB1001.DBW3182" }, // Int
{ "3号螺钉_扭矩", "DB1001.DBD3184" }, // Real
{ "3号螺钉_深度", "DB1001.DBD3188" }, // Real
{ "3号螺钉_角度", "DB1001.DBD3192" }, // Real
{ "3号螺钉_拧紧时间", "DB1001.DBD3196" }, // Real
// 4号螺钉
{ "4号螺钉_结果", "DB1001.DBW3200" }, // Int
{ "4号螺钉_扭矩", "DB1001.DBD3202" }, // Real
{ "4号螺钉_深度", "DB1001.DBD3206" }, // Real
{ "4号螺钉_角度", "DB1001.DBD3210" }, // Real
{ "4号螺钉_拧紧时间", "DB1001.DBD3214" }, // Real
// 1号螺钉
{ "1号螺钉_结果", "DB1001.DBW3218" }, // Int
{ "1号螺钉_扭矩", "DB1001.DBD3220" }, // Real
{ "1号螺钉_深度", "DB1001.DBD3224" }, // Real
{ "1号螺钉_角度", "DB1001.DBD3228" }, // Real
{ "1号螺钉_拧紧时间", "DB1001.DBD3232" }, // Real
// 5号螺钉
{ "5号螺钉_结果", "DB1001.DBW3236" }, // Int
{ "5号螺钉_扭矩", "DB1001.DBD3238" }, // Real
{ "5号螺钉_深度", "DB1001.DBD3242" }, // Real
{ "5号螺钉_角度", "DB1001.DBD3246" }, // Real
{ "5号螺钉_拧紧时间", "DB1001.DBD3250" }, // Real
// 6号螺钉
{ "6号螺钉_结果", "DB1001.DBW3254" }, // Int
{ "6号螺钉_扭矩", "DB1001.DBD3256" }, // Real
{ "6号螺钉_深度", "DB1001.DBD3260" }, // Real
{ "6号螺钉_角度", "DB1001.DBD3264" }, // Real
{ "6号螺钉_拧紧时间", "DB1001.DBD3268" }, // Real
// 7号螺钉
{ "7号螺钉_结果", "DB1001.DBW3272" }, // Int
{ "7号螺钉_扭矩", "DB1001.DBD3274" }, // Real
{ "7号螺钉_深度", "DB1001.DBD3278" }, // Real
{ "7号螺钉_角度", "DB1001.DBD3282" }, // Real
{ "7号螺钉_拧紧时间", "DB1001.DBD3286" }, // Real
};
#endregion
/// <summary>
@ -393,80 +462,9 @@ namespace RIZO.Admin.WebApi.PLC.Service
}
}
#region
#region
/// <summary>
/// OP070-1专属数据读取精简版高效+易读)
/// </summary>
//private async Task<PlcProductionData> ReadOP070_1DataAsync(Plc plc, string ip)
//{
// // 1. 批量并行读取字符串字段
// // 合并并行读取
// var (strFields, intFields) = await Task.Run(async () => (
// // 字符串字段
// (
// await ReadPlcStringAsync(plc, _op070_1StringMap["报警信息"].Addr, _op070_1StringMap["报警信息"].Len),
// await ReadPlcStringAsync(plc, _op070_1StringMap["产品名称"].Addr, _op070_1StringMap["产品名称"].Len),
// await ReadPlcStringAsync(plc, _op070_1StringMap["产品型号"].Addr, _op070_1StringMap["产品型号"].Len),
// await ReadPlcStringAsync(plc, _op070_1StringMap["SN_1"].Addr, _op070_1StringMap["SN_1"].Len),
// await ReadPlcStringAsync(plc, _op070_1StringMap["SN_2"].Addr, _op070_1StringMap["SN_2"].Len)
// ),
// // 整数字段
// (
// await ReadPlcIntAsync(plc, _op070_1IntMap["运行状态"]),
// await ReadPlcIntAsync(plc, _op070_1IntMap["设备模式"]),
// await ReadPlcIntAsync(plc, _op070_1IntMap["设备在线状态"]),
// await ReadPlcIntAsync(plc, _op070_1IntMap["ByPass"]),
// await ReadPlcIntAsync(plc, _op070_1IntMap["生产模式"]),
// await ReadPlcIntAsync(plc, _op070_1IntMap["托盘号"]),
// await ReadPlcIntAsync(plc, _op070_1IntMap["站位结果"])
// )
// ));
// // 2.解构字段(保持原有逻辑)
// var (alarmMsg, productName, product_model, sn1, product_code) = strFields;
// var (runStatus, machineModel, onlineStatus, byPass, produceModel, trayNo, stationResult) = intFields;
// // 3. 写入保存请求(极简异常防护,不影响主流程)
// try { WritePlcValue(plc, _op070_1IntMap["保存请求"], "1"); }
// catch (Exception ex) { Console.WriteLine($"OP070-1({ip})写保存请求失败:{ex.Message}"); }
// // 4. 极简条件计算(一行搞定,易读高效)
// var reworkFlag = produceModel == 4 ? "1" : "0"; // 返工标志
// string produceModelDesc = produceModel switch // 生产模式映射
// {
// 1 => "正常模式",
// 2 => "清线模式",
// 4 => "返工模式",
// 8 => "换型模式",
// 16 => "预热模式",
// _ => $"未知({produceModel})"
// };
// // 5. 构建数据实体(极简空值兜底,逻辑清晰)
// return new PlcProductionData
// {
// //加一个产品型号
// PlcIp = ip.Trim(),
// OccurTime = DateTime.Now,
// LineCode = "line2",
// WorkstationCode = "OP070-1",
// ProductModel = product_model ?? "",
// ProductName = productName ?? "",
// ProductCode = product_code,
// QualificationFlag = stationResult.ToString(),
// ReworkFlag = reworkFlag,
// AutoManual = machineModel,
// RunStatus = runStatus,
// OnlineStatus = onlineStatus.ToString(),
// TrayNo = trayNo.ToString(),
// ProduceModel = produceModelDesc,
// CreatedBy = "PLC",
// CreatedTime = DateTime.Now
// };
//}
/// <summary>
/// 优化版OP070-1数据读取集成增强型PLC读写方法
/// OP070-1数据读取
/// </summary>
private async Task<PlcProductionData> ReadOP070_1DataAsync(Plc plc, string ip,string workstationCode)
{
@ -474,9 +472,9 @@ namespace RIZO.Admin.WebApi.PLC.Service
var (strFields, intFields, realFields) = await Task.Run(async () => (
// 字符串字段(增强空值和异常处理)
(
await ReadPlcStringAsync(plc, _op070_1StringMap["报警信息"].Addr, _op070_1StringMap["报警信息"].Len),
//await ReadPlcStringAsync(plc, _op070_1StringMap["报警信息"].Addr, _op070_1StringMap["报警信息"].Len),
await ReadPlcStringAsync(plc, _op070_1StringMap["产品名称"].Addr, _op070_1StringMap["产品名称"].Len),
//await ReadPlcStringAsync(plc, _op070_1StringMap["产品型号"].Addr, _op070_1StringMap["产品型号"].Len),
await ReadPlcStringAsync(plc, _op070_1StringMap["订单名称"].Addr, _op070_1StringMap["订单名称"].Len),
await ReadPlcStringAsync(plc, _op070_1StringMap["产品型号"].Addr, _op070_1StringMap["产品型号"].Len),
await ReadPlcStringAsync(plc, _op070_1StringMap["SN_1"].Addr, _op070_1StringMap["SN_1"].Len),
await ReadPlcStringAsync(plc, _op070_1StringMap["SN_2"].Addr, _op070_1StringMap["SN_2"].Len)
@ -507,7 +505,7 @@ namespace RIZO.Admin.WebApi.PLC.Service
));
// 2. 解构字段(保持原有逻辑,空值兜底)
var (alarmMsg, productName, productModel, sn1, sn2) = strFields;
var (productName,orderName, productModel, sn1, sn2) = strFields;
var (runStatus, machineModel, onlineStatus, byPass, produceModel, queryReq, saveReq, trayNo, cameraResult, stationResult) = intFields;
//var (actualOutput, qualifiedQty, failedQty) = dintFields;
float cycleTime = realFields;
@ -534,7 +532,7 @@ namespace RIZO.Admin.WebApi.PLC.Service
string cameraResultDesc = cameraResult switch { 1 => "OK", 2 => "NG", _ => $"未知({cameraResult})" };
// 调试日志:输出关键读取结果
Console.WriteLine($"OP070-1({ip})读取结果:产品型号={productModel},运行状态={runStatusDesc}");
Console.WriteLine($"OP070-1({ip})读取结果:产品型号={productModel},运行状态={runStatusDesc},订单名称={orderName}");
// 5. 构建数据实体(增强空值处理)
return new PlcProductionData