PLC收集数据
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@ -41,8 +41,8 @@ namespace RIZO.Admin.WebApi.PLC.Service
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// OP070-1 专属地址映射
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private readonly Dictionary<string, (string Addr, int Len)> _op070_1StringMap = new()
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{
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{ "报警信息", ("DB1001.DBB58", 48) }, // Array[1..48] of Byte
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//{ "产品型号", ("DB1001.DBB1000", 48) }, // String[48]
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//{ "报警信息", ("DB1001.DBB58", 48) }, // Array[1..48] of Byte
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{ "订单名称", ("DB1001.DBB1000", 48) }, // String[48]
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{ "产品名称", ("DB1001.DBB1054", 48) }, // String[48]
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{ "产品型号", ("DB1001.DBB2006", 28) }, // String[28]
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{ "SN_1", ("DB1001.DBB2100", 28) }, // String[28]
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@ -68,7 +68,76 @@ namespace RIZO.Admin.WebApi.PLC.Service
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};
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// OP080-1 专属地址映射
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private readonly Dictionary<string, (string Addr, int Len)> _op080_1StringMap = new()
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{
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//{ "报警信息", ("DB1001.DBB58", 48) }, // Array[1..48] of Byte
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{ "订单名称", ("DB1001.DBB1000", 48) }, // String[48]
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{ "产品名称", ("DB1001.DBB1054", 48) }, // String[48]
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{ "合装位机壳_SN", ("DB1001.DBB2100", 28) }, // String[28]
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{ "合装位PCB_SN", ("DB1001.DBB2130", 28) }, // String[28]
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{ "拧紧位机壳_SN", ("DB1001.DBB2904", 28) }, // String[28]
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{ "拧紧位PCB_SN", ("DB1001.DBB3092", 28) }, // String[28]
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};
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private readonly Dictionary<string, string> _op080_1IntMap = new()
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{
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{ "运行状态", "DB1001.DBW0" }, // Int
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{ "设备模式", "DB1001.DBW2" }, // Int
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{ "设备在线状态", "DB1001.DBW4" }, // Int
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{ "ByPass", "DB1001.DBW6" }, // Int
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{ "生产模式", "DB1001.DBW8" }, // Int
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{ "实际产量", "DB1001.DBD1104" }, // DInt
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{ "合格数量", "DB1001.DBD1108" }, // DInt
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{ "失败数量", "DB1001.DBD1112" }, // DInt
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{ "合装工位查询", "DB1001.DBW2000" }, // Int
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{ "合装结果保存请求", "DB1001.DBW2004" }, // Int
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{ "拧紧结果保存请求", "DB1001.DBW2006" }, // Int
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{ "托盘号", "DB1001.DBW2004" }, // Int
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{ "合装位托盘号", "DB1001.DBW2100" }, // Int
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{ "拧紧位托盘号", "DB1001.DBW3152" }, // Int
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// 2号螺钉
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{ "2号螺钉_结果", "DB1001.DBW3164" }, // Int
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{ "2号螺钉_扭矩", "DB1001.DBD3166" }, // Real
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{ "2号螺钉_深度", "DB1001.DBD3170" }, // Real
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{ "2号螺钉_角度", "DB1001.DBD3174" }, // Real
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{ "2号螺钉_拧紧时间", "DB1001.DBD3178" }, // Real
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// 3号螺钉
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{ "3号螺钉_结果", "DB1001.DBW3182" }, // Int
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{ "3号螺钉_扭矩", "DB1001.DBD3184" }, // Real
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{ "3号螺钉_深度", "DB1001.DBD3188" }, // Real
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{ "3号螺钉_角度", "DB1001.DBD3192" }, // Real
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{ "3号螺钉_拧紧时间", "DB1001.DBD3196" }, // Real
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// 4号螺钉
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{ "4号螺钉_结果", "DB1001.DBW3200" }, // Int
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{ "4号螺钉_扭矩", "DB1001.DBD3202" }, // Real
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{ "4号螺钉_深度", "DB1001.DBD3206" }, // Real
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{ "4号螺钉_角度", "DB1001.DBD3210" }, // Real
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{ "4号螺钉_拧紧时间", "DB1001.DBD3214" }, // Real
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// 1号螺钉
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{ "1号螺钉_结果", "DB1001.DBW3218" }, // Int
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{ "1号螺钉_扭矩", "DB1001.DBD3220" }, // Real
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{ "1号螺钉_深度", "DB1001.DBD3224" }, // Real
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{ "1号螺钉_角度", "DB1001.DBD3228" }, // Real
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{ "1号螺钉_拧紧时间", "DB1001.DBD3232" }, // Real
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// 5号螺钉
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{ "5号螺钉_结果", "DB1001.DBW3236" }, // Int
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{ "5号螺钉_扭矩", "DB1001.DBD3238" }, // Real
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{ "5号螺钉_深度", "DB1001.DBD3242" }, // Real
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{ "5号螺钉_角度", "DB1001.DBD3246" }, // Real
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{ "5号螺钉_拧紧时间", "DB1001.DBD3250" }, // Real
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// 6号螺钉
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{ "6号螺钉_结果", "DB1001.DBW3254" }, // Int
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{ "6号螺钉_扭矩", "DB1001.DBD3256" }, // Real
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{ "6号螺钉_深度", "DB1001.DBD3260" }, // Real
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{ "6号螺钉_角度", "DB1001.DBD3264" }, // Real
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{ "6号螺钉_拧紧时间", "DB1001.DBD3268" }, // Real
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// 7号螺钉
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{ "7号螺钉_结果", "DB1001.DBW3272" }, // Int
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{ "7号螺钉_扭矩", "DB1001.DBD3274" }, // Real
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{ "7号螺钉_深度", "DB1001.DBD3278" }, // Real
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{ "7号螺钉_角度", "DB1001.DBD3282" }, // Real
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{ "7号螺钉_拧紧时间", "DB1001.DBD3286" }, // Real
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};
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#endregion
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/// <summary>
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@ -393,80 +462,9 @@ namespace RIZO.Admin.WebApi.PLC.Service
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}
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}
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#region 工位专属读取方法(扩展友好,逻辑隔离)
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#region 工位专属读取方法
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/// <summary>
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/// OP070-1专属数据读取(精简版:高效+易读)
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/// </summary>
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//private async Task<PlcProductionData> ReadOP070_1DataAsync(Plc plc, string ip)
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//{
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// // 1. 批量并行读取字符串字段
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// // 合并并行读取
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// var (strFields, intFields) = await Task.Run(async () => (
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// // 字符串字段
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// (
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// await ReadPlcStringAsync(plc, _op070_1StringMap["报警信息"].Addr, _op070_1StringMap["报警信息"].Len),
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// await ReadPlcStringAsync(plc, _op070_1StringMap["产品名称"].Addr, _op070_1StringMap["产品名称"].Len),
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// await ReadPlcStringAsync(plc, _op070_1StringMap["产品型号"].Addr, _op070_1StringMap["产品型号"].Len),
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// await ReadPlcStringAsync(plc, _op070_1StringMap["SN_1"].Addr, _op070_1StringMap["SN_1"].Len),
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// await ReadPlcStringAsync(plc, _op070_1StringMap["SN_2"].Addr, _op070_1StringMap["SN_2"].Len)
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// ),
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// // 整数字段
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// (
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// await ReadPlcIntAsync(plc, _op070_1IntMap["运行状态"]),
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// await ReadPlcIntAsync(plc, _op070_1IntMap["设备模式"]),
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// await ReadPlcIntAsync(plc, _op070_1IntMap["设备在线状态"]),
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// await ReadPlcIntAsync(plc, _op070_1IntMap["ByPass"]),
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// await ReadPlcIntAsync(plc, _op070_1IntMap["生产模式"]),
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// await ReadPlcIntAsync(plc, _op070_1IntMap["托盘号"]),
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// await ReadPlcIntAsync(plc, _op070_1IntMap["站位结果"])
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// )
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// ));
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// // 2.解构字段(保持原有逻辑)
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// var (alarmMsg, productName, product_model, sn1, product_code) = strFields;
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// var (runStatus, machineModel, onlineStatus, byPass, produceModel, trayNo, stationResult) = intFields;
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// // 3. 写入保存请求(极简异常防护,不影响主流程)
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// try { WritePlcValue(plc, _op070_1IntMap["保存请求"], "1"); }
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// catch (Exception ex) { Console.WriteLine($"OP070-1({ip})写保存请求失败:{ex.Message}"); }
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// // 4. 极简条件计算(一行搞定,易读高效)
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// var reworkFlag = produceModel == 4 ? "1" : "0"; // 返工标志
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// string produceModelDesc = produceModel switch // 生产模式映射
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// {
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// 1 => "正常模式",
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// 2 => "清线模式",
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// 4 => "返工模式",
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// 8 => "换型模式",
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// 16 => "预热模式",
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// _ => $"未知({produceModel})"
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// };
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// // 5. 构建数据实体(极简空值兜底,逻辑清晰)
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// return new PlcProductionData
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// {
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// //加一个产品型号
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// PlcIp = ip.Trim(),
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// OccurTime = DateTime.Now,
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// LineCode = "line2",
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// WorkstationCode = "OP070-1",
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// ProductModel = product_model ?? "",
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// ProductName = productName ?? "",
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// ProductCode = product_code,
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// QualificationFlag = stationResult.ToString(),
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// ReworkFlag = reworkFlag,
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// AutoManual = machineModel,
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// RunStatus = runStatus,
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// OnlineStatus = onlineStatus.ToString(),
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// TrayNo = trayNo.ToString(),
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// ProduceModel = produceModelDesc,
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// CreatedBy = "PLC",
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// CreatedTime = DateTime.Now
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// };
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//}
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/// <summary>
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/// 优化版OP070-1数据读取(集成增强型PLC读写方法)
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/// OP070-1数据读取
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/// </summary>
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private async Task<PlcProductionData> ReadOP070_1DataAsync(Plc plc, string ip,string workstationCode)
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{
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@ -474,9 +472,9 @@ namespace RIZO.Admin.WebApi.PLC.Service
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var (strFields, intFields, realFields) = await Task.Run(async () => (
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// 字符串字段(增强空值和异常处理)
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(
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await ReadPlcStringAsync(plc, _op070_1StringMap["报警信息"].Addr, _op070_1StringMap["报警信息"].Len),
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//await ReadPlcStringAsync(plc, _op070_1StringMap["报警信息"].Addr, _op070_1StringMap["报警信息"].Len),
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await ReadPlcStringAsync(plc, _op070_1StringMap["产品名称"].Addr, _op070_1StringMap["产品名称"].Len),
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//await ReadPlcStringAsync(plc, _op070_1StringMap["产品型号"].Addr, _op070_1StringMap["产品型号"].Len),
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await ReadPlcStringAsync(plc, _op070_1StringMap["订单名称"].Addr, _op070_1StringMap["订单名称"].Len),
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await ReadPlcStringAsync(plc, _op070_1StringMap["产品型号"].Addr, _op070_1StringMap["产品型号"].Len),
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await ReadPlcStringAsync(plc, _op070_1StringMap["SN_1"].Addr, _op070_1StringMap["SN_1"].Len),
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await ReadPlcStringAsync(plc, _op070_1StringMap["SN_2"].Addr, _op070_1StringMap["SN_2"].Len)
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@ -507,7 +505,7 @@ namespace RIZO.Admin.WebApi.PLC.Service
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));
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// 2. 解构字段(保持原有逻辑,空值兜底)
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var (alarmMsg, productName, productModel, sn1, sn2) = strFields;
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var (productName,orderName, productModel, sn1, sn2) = strFields;
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var (runStatus, machineModel, onlineStatus, byPass, produceModel, queryReq, saveReq, trayNo, cameraResult, stationResult) = intFields;
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//var (actualOutput, qualifiedQty, failedQty) = dintFields;
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float cycleTime = realFields;
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@ -534,7 +532,7 @@ namespace RIZO.Admin.WebApi.PLC.Service
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string cameraResultDesc = cameraResult switch { 1 => "OK", 2 => "NG", _ => $"未知({cameraResult})" };
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// 调试日志:输出关键读取结果
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Console.WriteLine($"OP070-1({ip})读取结果:产品型号={productModel},运行状态={runStatusDesc}");
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Console.WriteLine($"OP070-1({ip})读取结果:产品型号={productModel},运行状态={runStatusDesc},订单名称={orderName}");
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// 5. 构建数据实体(增强空值处理)
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return new PlcProductionData
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