op80-2数据PLC采集
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quowingwang
parent
585cac5cd0
commit
c1d3005384
@ -165,8 +165,92 @@ namespace RIZO.Admin.WebApi.PLC.Service
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{ "7号螺钉_深度", "DB1016.DBD3278" }, // Real
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{ "7号螺钉_角度", "DB1016.DBD3282" }, // Real
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{ "7号螺钉_拧紧时间", "DB1016.DBD3286" }, // Real
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};
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// OP080-2 专属地址映射（PCBA拧紧工位，DB1001）
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private readonly Dictionary<string, (string Addr, int Len)> _op080_2StringMap = new()
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{
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// { "报警信息", ("DB1001.DBB58", 48) }, // Array[1..48] of Byte
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{ "产品型号", ("DB1001.DBB1000", 48) }, // String[48]
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{ "产品名称", ("DB1001.DBB1054", 48) }, // String[48]
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{ "SN1", ("DB1001.DBB2100", 28) }, // String[28] - 条码查询
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{ "SN2", ("DB1001.DBB2260", 28) }, // String[28] - 结果上传条码
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};
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private readonly Dictionary<string, string> _op080_2IntMap = new()
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{
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{ "运行状态", "DB1001.DBW0" }, // Int - 1=空闲，2=运行中，3=故障
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{ "设备模式", "DB1001.DBW2" }, // Int - 1=空模式；2=手动；4=初始化；8=自动；16=CycleStop
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{ "设备在线状态", "DB1001.DBW4" }, // Int - 1=离线,0=在线
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{ "ByPass", "DB1001.DBW6" }, // Int - 1=ByPass,0=正常模式
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{ "生产模式", "DB1001.DBW8" }, // Int - 1=点检，2=返工，4=样件，5=正常
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//{ "实际产量", "DB1001.DBD1104" }, // DInt
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//{ "合格数量", "DB1001.DBD1108" }, // DInt
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//{ "失败数量", "DB1001.DBD1112" }, // DInt
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// 请求信号
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{ "查询请求", "DB1001.DBW2000" }, // Int - 1=请求开始，0=无请求
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{ "保存请求", "DB1001.DBW2002" }, // Int - 1=请求，0=无请求
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// 托盘号
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{ "托盘号", "DB1001.DBW2290" }, // Int
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// 产品总结果
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{ "产品总结果", "DB1001.DBW2292" }, // Int
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// 1号螺钉
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{ "1号螺钉_结果", "DB1001.DBW2294" }, // Int
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{ "1号螺钉_扭矩", "DB1001.DBD2296" }, // Real
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{ "1号螺钉_深度", "DB1001.DBD2300" }, // Real
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{ "1号螺钉_角度", "DB1001.DBD2304" }, // Real
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{ "1号螺钉_拧紧时间", "DB1001.DBD2308" }, // Real
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// 2号螺钉
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{ "2号螺钉_结果", "DB1001.DBW2312" }, // Int
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{ "2号螺钉_扭矩", "DB1001.DBD2314" }, // Real
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{ "2号螺钉_深度", "DB1001.DBD2318" }, // Real
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{ "2号螺钉_角度", "DB1001.DBD2322" }, // Real
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{ "2号螺钉_拧紧时间", "DB1001.DBD2326" }, // Real
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// 3号螺钉
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{ "3号螺钉_结果", "DB1001.DBW2330" }, // Int
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{ "3号螺钉_扭矩", "DB1001.DBD2332" }, // Real
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{ "3号螺钉_深度", "DB1001.DBD2336" }, // Real
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{ "3号螺钉_角度", "DB1001.DBD2340" }, // Real
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{ "3号螺钉_拧紧时间", "DB1001.DBD2344" }, // Real
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// 4号螺钉
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{ "4号螺钉_结果", "DB1001.DBW2348" }, // Int
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{ "4号螺钉_扭矩", "DB1001.DBD2350" }, // Real
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{ "4号螺钉_深度", "DB1001.DBD2354" }, // Real
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{ "4号螺钉_角度", "DB1001.DBD2358" }, // Real
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{ "4号螺钉_拧紧时间", "DB1001.DBD2362" }, // Real
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// 5号螺钉
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{ "5号螺钉_结果", "DB1001.DBW2366" }, // Int
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{ "5号螺钉_扭矩", "DB1001.DBD2368" }, // Real
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{ "5号螺钉_深度", "DB1001.DBD2372" }, // Real
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{ "5号螺钉_角度", "DB1001.DBD2376" }, // Real
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{ "5号螺钉_拧紧时间", "DB1001.DBD2380" }, // Real
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// 6号螺钉
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{ "6号螺钉_结果", "DB1001.DBW2384" }, // Int
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{ "6号螺钉_扭矩", "DB1001.DBD2386" }, // Real
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{ "6号螺钉_深度", "DB1001.DBD2390" }, // Real
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{ "6号螺钉_角度", "DB1001.DBD2394" }, // Real
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{ "6号螺钉_拧紧时间", "DB1001.DBD2398" }, // Real
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// 7号螺钉
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{ "7号螺钉_结果", "DB1001.DBW2402" }, // Int
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{ "7号螺钉_扭矩", "DB1001.DBD2404" }, // Real
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{ "7号螺钉_深度", "DB1001.DBD2408" }, // Real
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{ "7号螺钉_角度", "DB1001.DBD2412" }, // Real
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{ "7号螺钉_拧紧时间", "DB1001.DBD2416" }, // Real
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// 节拍时间
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//{ "节拍时间", "DB1001.DBD3004" }, // Real
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};
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#endregion
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/// <summary>
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/// 构造函数（依赖注入获取PLC配置）
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@ -230,7 +314,6 @@ namespace RIZO.Admin.WebApi.PLC.Service
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{
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plc = CreatePlcClient(cpuType, ip, rack, slot);
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bool isConnected = false;
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// for循环替代while，逻辑更直观
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try
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{
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await OpenPlcConnectionAsync(plc);
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@ -306,12 +389,14 @@ namespace RIZO.Admin.WebApi.PLC.Service
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{
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prodData = await ReadOP075DataAsync(plc, ip, plcName);
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}
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else if (plcName == "OP080-1" || plcName == "OP080-2")
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else if (plcName == "OP080-1")
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{
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int iSaveRequest1 = await ReadPlcIntAsync(plc, _op080_1IntMap["合装结果保存请求"]);
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int iSaveRequest2 = await ReadPlcIntAsync(plc, _op080_1IntMap["拧紧结果保存请求"]);
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prodData = await ReadOP080_1DataAsync(plc, ip, plcName, strSaveRequest);
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}
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else if (plcName == "OP080-2")
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{
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prodData = await ReadOP080_2DataAsync(plc, ip, plcName);
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}
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// 6. 统一空值兜底（避免空引用）
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if (prodData != null)
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@ -405,14 +490,14 @@ namespace RIZO.Admin.WebApi.PLC.Service
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float cycleTime = realFields;
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// 3. 写入保存请求（异步+增强异常日志）
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try
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{
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WritePlcValue(plc, _op070_1IntMap["保存请求"], "0");
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}
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catch (Exception ex)
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{
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Console.WriteLine($"OP070-1({ip})写保存请求失败：{ex.Message}");
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}
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//try
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//{
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// WritePlcValue(plc, _op070_1IntMap["保存请求"], "0");
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//}
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//catch (Exception ex)
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//{
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// Console.WriteLine($"OP070-1({ip})写保存请求失败：{ex.Message}");
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//}
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// 4. 极简条件计算（增强类型安全）
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var reworkFlag = produceModel == 4 ? "1" : "0";
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@ -512,14 +597,14 @@ namespace RIZO.Admin.WebApi.PLC.Service
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float cycleTime = realFields;
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// 3. 写入保存请求（异步+增强异常日志）
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try
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{
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WritePlcValue(plc, _op075IntMap["保存请求"], "0");
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}
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catch (Exception ex)
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{
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Console.WriteLine($"OP075({ip})写保存请求失败：{ex.Message}");
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}
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//try
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//{
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// WritePlcValue(plc, _op075IntMap["保存请求"], "0");
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//}
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//catch (Exception ex)
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//{
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// Console.WriteLine($"OP075({ip})写保存请求失败：{ex.Message}");
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//}
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// 4. 极简条件计算（增强类型安全）
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var reworkFlag = produceModel == 4 ? "1" : "0";
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@ -684,21 +769,21 @@ namespace RIZO.Admin.WebApi.PLC.Service
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) = realFields;
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// 3. 写入保存请求（异步+增强异常日志）,收完数据给这个数据位置0
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try
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{
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if (strSaveRequest.Contains("合装结果保存请求"))
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{
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WritePlcValue(plc, _op080_1IntMap["合装结果保存请求"], "0");
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}
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if (strSaveRequest.Contains("拧紧结果保存请求"))
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{
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WritePlcValue(plc, _op080_1IntMap["拧紧结果保存请求"], "0");
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}
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}
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catch (Exception ex)
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{
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Console.WriteLine($"OP080-1({ip})写保存请求失败：{ex.Message}");
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}
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//try
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//{
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// if (strSaveRequest.Contains("合装结果保存请求"))
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// {
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// WritePlcValue(plc, _op080_1IntMap["合装结果保存请求"], "0");
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// }
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// if (strSaveRequest.Contains("拧紧结果保存请求"))
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// {
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// WritePlcValue(plc, _op080_1IntMap["拧紧结果保存请求"], "0");
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// }
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//}
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//catch (Exception ex)
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//{
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// Console.WriteLine($"OP080-1({ip})写保存请求失败：{ex.Message}");
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//}
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// 4. 极简条件计算（增强类型安全）
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var reworkFlag = produceModel == 4 ? "1" : "0";
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@ -816,6 +901,235 @@ namespace RIZO.Admin.WebApi.PLC.Service
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return plcData;
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}
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/// <summary>
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/// 读取OP080-2 数据
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/// </summary>
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/// <param name="plc"></param>
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/// <param name="ip"></param>
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/// <param name="workstationCode"></param>
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/// <returns></returns>
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/// <summary>
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private async Task<PlcProductionData> ReadOP080_2DataAsync(Plc plc, string ip, string plcName)
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{
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try
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{
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// 1. 批量并行读取所有字段
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var (strFields, intFields, realFields) = await Task.Run(async () => (
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// 字符串字段（增强空值和异常处理）
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(
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await ReadPlcStringAsync(plc, _op080_2StringMap["产品型号"].Addr, _op080_2StringMap["产品型号"].Len),
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await ReadPlcStringAsync(plc, _op080_2StringMap["产品名称"].Addr, _op080_2StringMap["产品名称"].Len),
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await ReadPlcStringAsync(plc, _op080_2StringMap["SN1"].Addr, _op080_2StringMap["SN1"].Len),
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await ReadPlcStringAsync(plc, _op080_2StringMap["SN2"].Addr, _op080_2StringMap["SN2"].Len)
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),
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// Int字段（使用增强版ReadPlcIntAsync）
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(
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// 基础状态字段
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await ReadPlcIntAsync(plc, _op080_2IntMap["运行状态"]),
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await ReadPlcIntAsync(plc, _op080_2IntMap["设备模式"]),
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await ReadPlcIntAsync(plc, _op080_2IntMap["设备在线状态"]),
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//await ReadPlcIntAsync(plc, _op080_2IntMap["ByPass"]),
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await ReadPlcIntAsync(plc, _op080_2IntMap["生产模式"]),
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// 托盘号+产品总结果
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await ReadPlcIntAsync(plc, _op080_2IntMap["托盘号"]),
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await ReadPlcIntAsync(plc, _op080_2IntMap["产品总结果"]),
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// 螺钉结果字段
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await ReadPlcIntAsync(plc, _op080_2IntMap["1号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_2IntMap["2号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_2IntMap["3号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_2IntMap["4号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_2IntMap["5号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_2IntMap["6号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_2IntMap["7号螺钉_结果"])
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),
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// Real字段（螺钉扭矩/深度/角度/时间）
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(
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// 1号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_2IntMap["1号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["1号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["1号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["1号螺钉_拧紧时间"]),
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// 2号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_2IntMap["2号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["2号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["2号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["2号螺钉_拧紧时间"]),
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// 3号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_2IntMap["3号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["3号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["3号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["3号螺钉_拧紧时间"]),
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// 4号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_2IntMap["4号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["4号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["4号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["4号螺钉_拧紧时间"]),
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// 5号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_2IntMap["5号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["5号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["5号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["5号螺钉_拧紧时间"]),
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// 6号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_2IntMap["6号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["6号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["6号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["6号螺钉_拧紧时间"]),
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// 7号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_2IntMap["7号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["7号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["7号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_2IntMap["7号螺钉_拧紧时间"])
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)
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));
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// 2. 解构字段
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var (productModel, productName, sn1, sn2) = strFields;
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var (runStatus, machineModel, onlineStatus,produceModel,
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trayNo, productTotalResult,
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screw1Result, screw2Result, screw3Result,
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screw4Result, screw5Result, screw6Result, screw7Result) = intFields;
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// 解构螺钉Real字段
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var (
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// 1号螺钉
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screw1Torque, screw1Depth, screw1Angle, screw1Time,
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// 2号螺钉
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screw2Torque, screw2Depth, screw2Angle, screw2Time,
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// 3号螺钉
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screw3Torque, screw3Depth, screw3Angle, screw3Time,
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// 4号螺钉
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screw4Torque, screw4Depth, screw4Angle, screw4Time,
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// 5号螺钉
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screw5Torque, screw5Depth, screw5Angle, screw5Time,
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// 6号螺钉
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screw6Torque, screw6Depth, screw6Angle, screw6Time,
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// 7号螺钉
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screw7Torque, screw7Depth, screw7Angle, screw7Time
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) = realFields;
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// 3. 写入保存请求复位
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//try
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//{
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// WritePlcValue(plc, _op080_2IntMap["保存请求"], "0");
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//}
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//catch (Exception ex)
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//{
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// Console.WriteLine($"OP080-2({ip})写保存请求失败：{ex.Message}");
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//}
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// 4. 业务逻辑计算
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// 返工标志：生产模式=2时为返工
|
||||
var reworkFlag = produceModel == 2 ? "1" : "0";
|
||||
// 生产模式描述（OP080-2：1=点检，2=返工，4=样件，5=正常）
|
||||
string produceModelDesc = produceModel switch
|
||||
{
|
||||
1 => "点检模式",
|
||||
2 => "返工模式",
|
||||
4 => "样件模式",
|
||||
5 => "正常模式",
|
||||
_ => $"未知({produceModel})"
|
||||
};
|
||||
// 运行状态描述（1=空闲，2=运行中，3=故障）
|
||||
string runStatusDesc = runStatus switch { 1 => "空闲", 2 => "运行中", 3 => "故障", _ => $"未知({runStatus})" };
|
||||
// 在线状态描述（1=离线,0=在线）
|
||||
string onlineStatusDesc = onlineStatus == 1 ? "离线" : "在线";
|
||||
// 合格标识：优先用产品总结果，无则判断所有螺钉结果
|
||||
string qualificationFlag = productTotalResult switch
|
||||
{
|
||||
1 => "1", // 总结果OK
|
||||
2 => "0", // 总结果NG
|
||||
_ => new[] { screw1Result, screw2Result, screw3Result, screw4Result, screw5Result, screw6Result, screw7Result }
|
||||
.All(s => s == 1) ? "1" : "0" // 总结果未知时，判断所有螺钉是否合格
|
||||
};
|
||||
|
||||
// 调试日志：输出关键读取结果
|
||||
Console.WriteLine($"OP080-2({ip})读取结果：产品型号={productModel}，运行状态={runStatusDesc},产品名称={productName}，合格标识={qualificationFlag}");
|
||||
|
||||
// 5. 构建数据实体（严格匹配PlcProductionData，适配OP080-2字段）
|
||||
var plcData = new PlcProductionData
|
||||
{
|
||||
// 基础字段
|
||||
PlcIp = ip.Trim(),
|
||||
OccurTime = DateTime.Now,
|
||||
LineCode = "line2", // 按实际产线调整
|
||||
WorkstationCode = plcName, // 直接使用传入的plcName作为工位编码
|
||||
ProductModel = productModel ?? string.Empty, // OP080-2有产品型号字段
|
||||
ProductName = productName ?? string.Empty,
|
||||
ProductCode = sn2 ?? string.Empty, // 结果上传条码作为产品编码
|
||||
|
||||
// 合格/返工标志
|
||||
QualificationFlag = qualificationFlag,
|
||||
ReworkFlag = reworkFlag,
|
||||
|
||||
// 设备状态相关
|
||||
Automanual = machineModel, // 设备模式：1=空模式；2=手动；4=初始化；8=自动；16=CycleStop
|
||||
Runstatus = runStatus, // 运行状态
|
||||
OnlineStatus = onlineStatusDesc, // 在线状态
|
||||
ProduceModel = produceModelDesc, // 生产模式描述
|
||||
|
||||
// 托盘号
|
||||
TrayNo = trayNo.ToString(), // OP080-2只有单个托盘号
|
||||
|
||||
// SN相关字段
|
||||
SN1 = sn1 ?? string.Empty, // 条码查询SN
|
||||
SN2 = sn2 ?? string.Empty, // 结果上传SN
|
||||
|
||||
// 螺钉相关字段
|
||||
Screw1Result = screw1Result.ToString(),
|
||||
Screw1Torque = screw1Torque.ToString("0.00"),
|
||||
Screw1Depth = screw1Depth.ToString("0.00"),
|
||||
Screw1Angle = screw1Angle.ToString("0.00"),
|
||||
Screw1TightenTime = screw1Time.ToString("0.00"),
|
||||
|
||||
Screw2Result = screw2Result.ToString(),
|
||||
Screw2Torque = screw2Torque.ToString("0.00"),
|
||||
Screw2Depth = screw2Depth.ToString("0.00"),
|
||||
Screw2Angle = screw2Angle.ToString("0.00"),
|
||||
Screw2TightenTime = screw2Time.ToString("0.00"),
|
||||
|
||||
Screw3Result = screw3Result.ToString(),
|
||||
Screw3Torque = screw3Torque.ToString("0.00"),
|
||||
Screw3Depth = screw3Depth.ToString("0.00"),
|
||||
Screw3Angle = screw3Angle.ToString("0.00"),
|
||||
Screw3TightenTime = screw3Time.ToString("0.00"),
|
||||
|
||||
Screw4Result = screw4Result.ToString(),
|
||||
Screw4Torque = screw4Torque.ToString("0.00"),
|
||||
Screw4Depth = screw4Depth.ToString("0.00"),
|
||||
Screw4Angle = screw4Angle.ToString("0.00"),
|
||||
Screw4TightenTime = screw4Time.ToString("0.00"),
|
||||
|
||||
Screw5Result = screw5Result.ToString(),
|
||||
Screw5Torque = screw5Torque.ToString("0.00"),
|
||||
Screw5Depth = screw5Depth.ToString("0.00"),
|
||||
Screw5Angle = screw5Angle.ToString("0.00"),
|
||||
Screw5TightenTime = screw5Time.ToString("0.00"),
|
||||
|
||||
Screw6Result = screw6Result.ToString(),
|
||||
Screw6Torque = screw6Torque.ToString("0.00"),
|
||||
Screw6Depth = screw6Depth.ToString("0.00"),
|
||||
Screw6Angle = screw6Angle.ToString("0.00"),
|
||||
Screw6TightenTime = screw6Time.ToString("0.00"),
|
||||
|
||||
Screw7Result = screw7Result.ToString(),
|
||||
Screw7Torque = screw7Torque.ToString("0.00"),
|
||||
Screw7Depth = screw7Depth.ToString("0.00"),
|
||||
Screw7Angle = screw7Angle.ToString("0.00"),
|
||||
Screw7TightenTime = screw7Time.ToString("0.00"),
|
||||
|
||||
// 系统字段
|
||||
CreatedBy = "PLC",
|
||||
CreatedTime = DateTime.Now,
|
||||
};
|
||||
return plcData;
|
||||
}
|
||||
catch (Exception ex)
|
||||
{
|
||||
Console.WriteLine($"OP080-2({ip})数据读取异常：{ex.Message}");
|
||||
return null;
|
||||
}
|
||||
}
|
||||
#endregion
|
||||
|
||||
// 可选：添加连接池清理方法（防止长期运行导致连接泄露）
|
||||
|
||||
Loading…
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Reference in New Issue
Block a user