PLC获取80-1工位参数
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quowingwang
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@ -306,10 +306,6 @@ namespace RIZO.Admin.WebApi.PLC.Service
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}
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}
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private async Task<PlcProductionData?> ReadOP080_1DataAsync(Plc plc, string ip, string plcName)
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{
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throw new NotImplementedException();
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}
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#region 工位专属读取方法
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/// <summary>
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@ -414,6 +410,239 @@ namespace RIZO.Admin.WebApi.PLC.Service
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};
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}
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private async Task<PlcProductionData> ReadOP080_1DataAsync(Plc plc, string ip, string workstationCode)
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{
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// 1. 批量并行读取所有字段（沿用原有结构+增强型读取方法）
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var (strFields, intFields, realFields) = await Task.Run(async () => (
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// 字符串字段（增强空值和异常处理）
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(
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await ReadPlcStringAsync(plc, _op080_1StringMap["订单名称"].Addr, _op080_1StringMap["订单名称"].Len),
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await ReadPlcStringAsync(plc, _op080_1StringMap["产品名称"].Addr, _op080_1StringMap["产品名称"].Len),
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await ReadPlcStringAsync(plc, _op080_1StringMap["合装位机壳_SN"].Addr, _op080_1StringMap["合装位机壳_SN"].Len),
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await ReadPlcStringAsync(plc, _op080_1StringMap["合装位PCB_SN"].Addr, _op080_1StringMap["合装位PCB_SN"].Len),
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await ReadPlcStringAsync(plc, _op080_1StringMap["拧紧位机壳_SN"].Addr, _op080_1StringMap["拧紧位机壳_SN"].Len),
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await ReadPlcStringAsync(plc, _op080_1StringMap["拧紧位PCB_SN"].Addr, _op080_1StringMap["拧紧位PCB_SN"].Len)
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),
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// Int/DInt字段（使用增强版ReadPlcIntAsync/ReadPlcDIntAsync）
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(
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// 基础状态字段
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await ReadPlcIntAsync(plc, _op080_1IntMap["运行状态"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["设备模式"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["设备在线状态"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["ByPass"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["生产模式"]),
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// 产量统计字段（DInt类型，需用ReadPlcDIntAsync）
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//await ReadPlcDIntAsync(plc, _op080_1IntMap["实际产量"]),
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//await ReadPlcDIntAsync(plc, _op080_1IntMap["合格数量"]),
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//await ReadPlcDIntAsync(plc, _op080_1IntMap["失败数量"]),
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// 请求/托盘字段
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await ReadPlcIntAsync(plc, _op080_1IntMap["合装工位查询请求"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["合装结果保存请求"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["拧紧结果保存请求"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["合装位托盘号"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["拧紧位托盘号"]),
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// 螺钉结果字段（Int类型）
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await ReadPlcIntAsync(plc, _op080_1IntMap["1号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["2号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["3号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["4号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["5号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["6号螺钉_结果"]),
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await ReadPlcIntAsync(plc, _op080_1IntMap["7号螺钉_结果"])
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),
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// Real字段（螺钉扭矩/深度/角度/时间，增强版读取方法）
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(
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// 1号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_1IntMap["1号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["1号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["1号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["1号螺钉_拧紧时间"]),
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// 2号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_1IntMap["2号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["2号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["2号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["2号螺钉_拧紧时间"]),
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// 3号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_1IntMap["3号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["3号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["3号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["3号螺钉_拧紧时间"]),
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// 4号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_1IntMap["4号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["4号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["4号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["4号螺钉_拧紧时间"]),
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// 5号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_1IntMap["5号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["5号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["5号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["5号螺钉_拧紧时间"]),
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// 6号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_1IntMap["6号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["6号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["6号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["6号螺钉_拧紧时间"]),
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// 7号螺钉Real字段
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await ReadPlcRealAsync(plc, _op080_1IntMap["7号螺钉_扭矩"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["7号螺钉_深度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["7号螺钉_角度"]),
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await ReadPlcRealAsync(plc, _op080_1IntMap["7号螺钉_拧紧时间"])
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)
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));
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// 2. 解构字段（保持原有逻辑，空值兜底）
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var (orderName, productName, hzMachineSN, hzPcbsn, njMachineSN, njPcbsn) = strFields;
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var (runStatus, machineModel, onlineStatus, byPass, produceModel,
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hzQueryReq, hzSaveReq, njSaveReq,
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hzTrayNo, njTrayNo, screw1Result, screw2Result, screw3Result,
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screw4Result, screw5Result, screw6Result, screw7Result) = intFields;
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// 解构螺钉Real字段（按顺序对应）
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var (
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// 1号螺钉
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screw1Torque, screw1Depth, screw1Angle, screw1Time,
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// 2号螺钉
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screw2Torque, screw2Depth, screw2Angle, screw2Time,
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// 3号螺钉
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screw3Torque, screw3Depth, screw3Angle, screw3Time,
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// 4号螺钉
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screw4Torque, screw4Depth, screw4Angle, screw4Time,
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// 5号螺钉
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screw5Torque, screw5Depth, screw5Angle, screw5Time,
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// 6号螺钉
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screw6Torque, screw6Depth, screw6Angle, screw6Time,
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// 7号螺钉
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screw7Torque, screw7Depth, screw7Angle, screw7Time
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) = realFields;
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// 3. 写入保存请求（异步+增强异常日志）
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//try
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//{
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// WritePlcValue(plc, _op080_1IntMap["合装结果保存请求"], "1");
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// WritePlcValue(plc, _op080_1IntMap["拧紧结果保存请 求"], "1");
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//}
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//catch (Exception ex)
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//{
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// Console.WriteLine($"OP080-1({ip})写保存请求失败：{ex.Message}");
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//}
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// 4. 极简条件计算（增强类型安全）
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var reworkFlag = produceModel == 4 ? "1" : "0";
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string produceModelDesc = produceModel switch
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{
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1 => "正常模式",
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2 => "清线模式",
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4 => "返工模式",
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8 => "换型模式",
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16 => "预热模式",
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_ => $"未知({produceModel})"
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};
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string runStatusDesc = runStatus switch { 1 => "空闲", 2 => "运行中", 3 => "故障", _ => $"未知({runStatus})" };
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string onlineStatusDesc = onlineStatus == 1 ? "离线" : "在线";
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// 计算整体工位合格标识（所有螺钉合格则工位合格）
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var allScrewQualified = new[] { screw1Result, screw2Result, screw3Result, screw4Result, screw5Result, screw6Result, screw7Result }
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.All(s => s == 1);
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string qualificationFlag = allScrewQualified ? "1" : "0";
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// 调试日志：输出关键读取结果
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Console.WriteLine($"OP080-1({ip})读取结果：产品名称={productName}，运行状态={runStatusDesc},订单名称={orderName}，螺钉整体合格={allScrewQualified}");
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// 5. 构建数据实体（严格匹配PlcProductionData字段定义）
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var plcData = new PlcProductionData
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{
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// 基础字段
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PlcIp = ip.Trim(),
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OccurTime = DateTime.Now,
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LineCode = "line2", // 可根据实际产线调整
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WorkstationCode = workstationCode,
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ProductName = productName ?? string.Empty,
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ProductCode = njPcbsn ?? string.Empty, // 拧紧位PCB SN作为产品编码
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// 合格/返工标志
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QualificationFlag = qualificationFlag,
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ReworkFlag = reworkFlag,
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// 设备状态相关
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Automanual = machineModel, // 设备模式：0-自动，1-手动
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Runstatus = runStatus, // 运行状态:1=空闲，2=运行中，3=故障
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OnlineStatus = onlineStatusDesc, // 设备在线状态1=离线,0=在线
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ProduceModel = produceModelDesc, // 生产模式描述
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// 托盘号相关（拆分合装/拧紧位托盘号）
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TrayNo = $"{hzTrayNo}!{njTrayNo}", // 合并显示
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AssemblyTrayNo = hzTrayNo.ToString(), // 合装位托盘号
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TightenTrayNo = njTrayNo.ToString(), // 拧紧位托盘号
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// SN相关字段
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SN1 = hzMachineSN ?? string.Empty, // 合装位机壳SN
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SN2 = njMachineSN ?? string.Empty, // 拧紧位机壳SN
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AssemblyHousingSN = hzMachineSN ?? string.Empty, // 合装位机壳SN
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AssemblyPCBSN = hzPcbsn ?? string.Empty, // 合装位PCB SN
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TightenHousingSN = njMachineSN ?? string.Empty, // 拧紧位机壳SN
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TightenPCBSN = njPcbsn ?? string.Empty, // 拧紧位PCB SN
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// 螺钉相关字段（严格匹配实体类）
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Screw1Result = screw1Result.ToString(),
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Screw1Torque = screw1Torque.ToString("0.00"),
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Screw1Depth = screw1Depth.ToString("0.00"),
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Screw1Angle = screw1Angle.ToString("0.00"),
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Screw1TightenTime = screw1Time.ToString("0.00"),
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Screw2Result = screw2Result.ToString(),
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Screw2Torque = screw2Torque.ToString("0.00"),
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Screw2Depth = screw2Depth.ToString("0.00"),
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Screw2Angle = screw2Angle.ToString("0.00"),
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Screw2TightenTime = screw2Time.ToString("0.00"),
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Screw3Result = screw3Result.ToString(),
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Screw3Torque = screw3Torque.ToString("0.00"),
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Screw3Depth = screw3Depth.ToString("0.00"),
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Screw3Angle = screw3Angle.ToString("0.00"),
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Screw3TightenTime = screw3Time.ToString("0.00"),
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Screw4Result = screw4Result.ToString(),
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Screw4Torque = screw4Torque.ToString("0.00"),
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Screw4Depth = screw4Depth.ToString("0.00"),
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Screw4Angle = screw4Angle.ToString("0.00"),
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Screw4TightenTime = screw4Time.ToString("0.00"),
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Screw5Result = screw5Result.ToString(),
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Screw5Torque = screw5Torque.ToString("0.00"),
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Screw5Depth = screw5Depth.ToString("0.00"),
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Screw5Angle = screw5Angle.ToString("0.00"),
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Screw5TightenTime = screw5Time.ToString("0.00"),
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Screw6Result = screw6Result.ToString(),
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Screw6Torque = screw6Torque.ToString("0.00"),
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Screw6Depth = screw6Depth.ToString("0.00"),
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Screw6Angle = screw6Angle.ToString("0.00"),
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Screw6TightenTime = screw6Time.ToString("0.00"),
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Screw7Result = screw7Result.ToString(),
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Screw7Torque = screw7Torque.ToString("0.00"),
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Screw7Depth = screw7Depth.ToString("0.00"),
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Screw7Angle = screw7Angle.ToString("0.00"),
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Screw7TightenTime = screw7Time.ToString("0.00"),
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// 系统字段
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CreatedBy = "PLC",
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CreatedTime = DateTime.Now,
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// 可选字段（无值时置空）
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ParamName = string.Empty,
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ParamValue = string.Empty,
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ProductionCycle = null,
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Remark = string.Empty,
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UpdatedBy = string.Empty,
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UpdatedTime = null,
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ProductModel = string.Empty, // 无产品型号数据时置空
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WorkstationName = string.Empty, // 无工站名称数据时置空
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CameraResult = string.Empty // 无相机结果数据时置空
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};
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return plcData;
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}
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#endregion
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// 可选：添加连接池清理方法（防止长期运行导致连接泄露）
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