进站

Infrastructure/Model/OptionsSetting.cs

@@ -56,7 +56,7 @@ namespace Infrastructure.Model
         /// </summary>
         public RedisServerConfig RedisServer { get; set; }
 
-        public PlcSettings PlcSettings { get; set; }
+        public PlcSettings[] PlcSettings { get; set; }
 
 
 
@@ -193,6 +193,7 @@ namespace Infrastructure.Model
     { 
         public string Id { get; set; }
         public string WorkStationName { get; set; }
+        public string WorkStationCode { get; set; }
         public string PlcType { get; set; }
         public string IpAddress { get; set; }
       
@@ -203,6 +204,8 @@ namespace Infrastructure.Model
     {
         public string Heartbeat { get; set; }
         public string IntoStationAsk { get; set; }
+
+        public string ProductModel { get; set; }
         public string ProductSN { get; set; }
         public string IntoStationResp { get; set; }
     }

RIZO.Admin.WebApi/appsettings.json

@@ -114,14 +114,15 @@
   "PlcSettings": [
     {
       "Id": 1,
-      "WorkStationName": "OP080-2 PCBA拧紧",
+      "WorkStationCode": "OP70_01",
-      "WorkStation": "OP080-2",
+      "WorkStationName": "OP70_01 点散热胶GF1500",
       "PlcType": "S71500",
       "IpAddress": "192.168.11.71",
       "IntoStation": {
-        "Heartbeat": "DB1020.DBW0", // 心跳地址
+        "Heartbeat": "DB1010.DBW0", // 心跳地址
         "IntoStationAsk": "DB1001.DBW2000", // 进站请求地址
-        "ProductSN": "",
+        "ProductModel": "DB1001.DBB1000",
+        "ProductSN": "DB1001.DBB1054",
         "IntoStationResp": "DB1010.DBW2000" // 进站回复结果地址
       }
     }

RIZO.Model/MES/product_trace/ProductPassStationRecord.cs

@@ -54,6 +54,13 @@ namespace RIZO.Model.MES.product_trace
         [StringLength(50)]
         public string OperationCode { get; set; }
 
+        /// <summary>
+        /// 工序name
+        /// </summary>
+        [SugarColumn(ColumnName = "operationName", Length = 50)]
+        [StringLength(50)]
+        public string OperationName { get; set; }
+
         /// <summary>
         /// 当前产品处于的生命周期
         /// </summary>

RIZO.Service/PLCBackground/Stations/Into/PlcIntoStationService_Common.cs

@@ -0,0 +1,257 @@
+using Infrastructure.Attribute;
+using Infrastructure.Extensions;
+using Infrastructure.Model;
+using MDM.Model.Plant;
+using MDM.Model.Process;
+using Microsoft.AspNetCore.JsonPatch.Operations;
+using Microsoft.Extensions.Hosting;
+using Microsoft.Extensions.Logging;
+using Microsoft.Extensions.Options;
+using NLog;
+using RIZO.Model.Mes;
+using RIZO.Model.MES.product_trace;
+using RIZO.Repository;
+using RIZO.Service.MES.product.IService;
+using RIZO.Service.PLC;
+using S7.Net;
+using SqlSugar.IOC;
+using System;
+using System.Threading;
+using System.Threading.Tasks;
+
+namespace RIZO.Service.PLCBackground.Stations.Into
+{
+    /// <summary>
+    /// OP点散热胶GF1500
+    /// </summary>
+    //[AppService(ServiceType = typeof(PlcIntoStationService_Common), ServiceLifetime = LifeTime.Singleton)]
+    public class PlcIntoStationService_Common : BackgroundService
+    {
+        protected static Logger _logger = LogManager.GetCurrentClassLogger();
+        protected PlcConntectHepler _plcService;
+        protected readonly TimeSpan _pollingInterval = TimeSpan.FromSeconds(5);
+        //  private readonly string _ipAddress = "192.168.10.222";
+        //  private readonly CpuType _cpuType = CpuType.S71500;
+        protected string WorkstationCode;
+        protected readonly SqlSugarClient Context;
+        protected readonly OptionsSetting _optionsSetting;
+        protected PlcSettings plcSetting;
+        public PlcIntoStationService_Common(IOptions<OptionsSetting> options)
+        {
+            Context = DbScoped.SugarScope.CopyNew();
+            _optionsSetting= options.Value;
+           
+        }
+
+        protected override async Task ExecuteAsync(CancellationToken stoppingToken)
+        {
+            _logger.Info("PLC Polling Service started");
+
+            // 使用工厂方法创建服务实例
+            Enum.TryParse<CpuType>(plcSetting.PlcType, out CpuType cpuType);
+            // 获取当前的工序/工站
+            //WorkstationCode = await Context.Queryable<PlantWorkstation>().Where(it => it.PlcIP == plcSetting.IpAddress)
+            // .Select(it => it.WorkstationCode).FirstAsync();
+            plcSetting = _optionsSetting.PlcSettings.Where(it => it.WorkStationCode == WorkstationCode).First();
+            using (_plcService = new PlcConntectHepler(plcSetting.IpAddress, cpuType))
+            {
+
+
+
+                while (!stoppingToken.IsCancellationRequested)
+                {
+                    try
+                    {
+                        //心跳检测 "DB1010.DBW0"
+                        await _plcService.WriteAsync(plcSetting.intoStation.Heartbeat, 1);
+
+                        // 轮询进站请求信号/工位开始查询请求 "DB1001.DBW2000"
+                        int intoStationAsk = await _plcService.ReadAsync<int>(plcSetting.intoStation.IntoStationAsk);
+                        if (intoStationAsk == 1)
+                        {
+                            // 处理进站请求
+                            _logger.Info("Processing into station request...");
+
+                            //获取产品SN码 "DB1001.DBB1000"
+                            string productModel = await _plcService.ReadStringAsync(plcSetting.intoStation.ProductModel);
+                            //"DB1001.DBB1054"
+                            string productSN = await _plcService.ReadStringAsync(plcSetting.intoStation.ProductSN);
+
+                            // 获取工单
+
+                            //获取工艺路线工序
+                            List<ProcessOperation> processOperations = await Context.Queryable<ProcessRouting>().LeftJoin<ProcessOperation>((r, o) => r.RoutingCode == o.FkRoutingCode)
+                                 .Where((r, o) => r.FkProductMaterialCode == productModel && r.Status == 1)
+                                 .Select((r, o) => o).ToListAsync();
+                            //判断改产品是正常件还是返工件
+
+
+                            //插入入站请求ASK过站记录
+                            ProductPassStationRecord ASKintoStation = new ProductPassStationRecord
+                            {
+                                ProductSN = productSN,
+                                WorkstationCode = WorkstationCode,
+                                Routingcode = processOperations.First().FkRoutingCode,
+                                OperationCode = WorkstationCode,
+                                OperationName= plcSetting.WorkStationName,
+                                ProductionLifeStage = 1, // 1表示生产中
+                                PasstationType = 0, // 0表示入站请求
+                                PasstationDescription = "入站请求ASK",
+                                EffectTime = DateTime.Now,
+                                CreatedTime = DateTime.Now,
+                            };
+                            await Context.Insertable(ASKintoStation).ExecuteCommandAsync();
+                            //判断该产品是否允许进站
+                            EntryPermissionResult result = await checkEntryPermission(productModel, productSN, WorkstationCode, processOperations);
+                            // "DB1010.DBW2000"
+                            await _plcService.WriteAsync(plcSetting.intoStation.IntoStationResp, (int)result);
+                        }
+                        await Task.Delay(_pollingInterval, stoppingToken);
+
+                    }
+                    catch (OperationCanceledException)
+                    {
+                        _logger.Info("PLC Polling Service is stopping");
+                        break;
+                    }
+                    catch (Exception ex)
+                    {
+                        _logger.Error(ex, "PLC polling error");
+                        await Task.Delay(TimeSpan.FromSeconds(10), stoppingToken);
+                    }
+                }
+            }
+
+            _logger.Info("PLC Polling Service stopped");
+        }
+
+        /// <summary>
+        /// 校验是否可以进站
+        /// </summary>
+        /// <param name="productModel">产品型号</param>
+        /// <param name="productSN">产品SN</param>
+        /// <returns></returns>
+        protected async Task<EntryPermissionResult> checkEntryPermission(string productModel, string productSN, string workstationCode, List<ProcessOperation> processOperations)
+        {
+
+            EntryPermissionResult result = EntryPermissionResult.UnkownException;
+
+
+            //2上工位无记录
+
+            //ProcessOperation LastOperation = processOperations.Where(operation => operation.OperationSeq < processOperations.Where(it => it.OperationCode == workstationCode).Select(it => it.OperationSeq).First()).OrderByDescending(operation => operation.OperationSeq).First();
+            int LastOperationSeq = processOperations.Where(operation => operation.OperationCode == workstationCode).Select(operation => operation.LastOperationSeq ?? -1).First();
+            ProcessOperation LastOperation = processOperations.Where(it => it.OperationSeq == LastOperationSeq).First();
+            bool isExistLastOperationRecord = await DbScoped.SugarScope.CopyNew().Queryable<ProductPassStationRecord>()
+                    .Where(it => it.ProductSN == productSN)
+                    .Where(it => it.OperationCode == LastOperation.OperationCode)
+                    .AnyAsync();
+            if (!isExistLastOperationRecord)
+            {
+                return EntryPermissionResult.NoRecordAtPreviousStation;
+            }
+
+            // 3  上工位NG  入站或者出站结果 NG 
+            bool isExistLastOperationNG = await Context.Queryable<ProductPassStationRecord>()
+                              .Where(it => it.ProductSN == productSN)
+                              .Where(it => it.OperationCode == LastOperation.OperationCode)
+                              .Where(it => it.PasstationType == 2 || it.PasstationType == 4)
+                              .Where(it => it.ResultCode != 1)
+                                 .AnyAsync();
+            if (!isExistLastOperationNG)
+            {
+                result = EntryPermissionResult.PreviousStationNG;
+                goto InsertPassrecord;
+            }
+
+
+            //  4  扫码产品型号错误
+            bool isExistproductSN = await Context.Queryable<ProductLifecycle>()
+                .Where(it => it.ProductSN == productSN).AnyAsync();
+
+
+            bool isExistproductSNProducting = await Context.Queryable<ProductLifecycle>()
+                .Where(it => it.ProductSN == productSN && (it.ProductCurrentStatus != 1 && it.ProductCurrentStatus != 3)).AnyAsync();
+            if (!isExistproductSN || !isExistproductSNProducting)
+            {
+                result = EntryPermissionResult.ProductModelError;
+                goto InsertPassrecord;
+            }
+            //6时间超出规定无法生产
+
+
+            //7固化时间未到规定时间
+
+            int LastOperationStandardTime = processOperations.Where(operation => operation.OperationCode == LastOperation.OperationCode)
+                     .Select(operation => operation.StandardTime??0).First();
+
+
+
+            if (LastOperationStandardTime > 0)
+            {
+                // 上一站的入站时间 和本站的请求时间差值
+              DateTime  LastInStationTime= await Context.Queryable<ProductPassStationRecord>()
+                              .Where(it => it.ProductSN == productSN)
+                              .Where(it => it.OperationCode == LastOperation.OperationCode)
+                              .Where(it => it.PasstationType == 1)
+                              .MaxAsync(it => it.InStationTime??DateTime.MinValue);
+                TimeSpan timeDiff = DateTime.Now - LastInStationTime;
+                double totalSeconds = timeDiff.TotalSeconds;
+                if(totalSeconds < LastOperationStandardTime)
+                {
+                    result = EntryPermissionResult.CuringTimeNotReached;
+                    goto InsertPassrecord;
+                }
+
+            }
+
+            //12  最大重复入站次数
+            int MaxRepeatEntries = processOperations.Where(operation => operation.OperationCode == workstationCode).Select(operation => operation.MaxStationCount??1).First();
+            if(MaxRepeatEntries>1)
+            {
+                int currentStationEntryCount = await Context.Queryable<ProductPassStationRecord>()
+                    .Where(it => it.ProductSN == productSN)
+                    .Where(it => it.OperationCode == workstationCode)
+                    .Where(it => it.PasstationType == 1)
+                    .CountAsync();
+                if(currentStationEntryCount >= MaxRepeatEntries)
+                {
+                    result = EntryPermissionResult.MaximumRepeatedEntries;
+                    goto InsertPassrecord;
+                }
+            }
+
+            //OK  准许进站
+            result = EntryPermissionResult.AllowIntoStation;
+            goto InsertPassrecord;
+            InsertPassrecord:
+            //插入入站请求Resp过站记录
+            ProductPassStationRecord RespintoStation = new ProductPassStationRecord
+            {
+                ProductSN = productSN,
+                WorkstationCode = WorkstationCode,
+                Routingcode = processOperations.First().FkRoutingCode,
+                OperationCode = WorkstationCode,
+                OperationName = plcSetting.WorkStationName,
+                ProductionLifeStage = 1, // 1表示生产中
+                PasstationType = 1, // 入站完毕
+                PasstationDescription = "入站完毕Resp",
+                EffectTime = DateTime.Now,
+                InStationTime = DateTime.Now,
+                ResultCode = (int)result,
+                ResultDescription = result.ToString(),
+                CreatedTime = DateTime.Now,
+
+            };
+            await Context.Insertable(RespintoStation).ExecuteCommandAsync();
+
+            return result;
+        }
+
+
+
+
+    }
+
+}
+

RIZO.Service/PLCBackground/Stations/Into/PlcIntoStationService_OP70_01.cs

@@ -3,6 +3,7 @@ using Infrastructure.Extensions;
 using Infrastructure.Model;
 using MDM.Model.Plant;
 using MDM.Model.Process;
+using Microsoft.AspNetCore.JsonPatch.Operations;
 using Microsoft.Extensions.Hosting;
 using Microsoft.Extensions.Logging;
 using Microsoft.Extensions.Options;
@@ -29,8 +30,8 @@ namespace RIZO.Service.PLCBackground.Stations.Into
         private static Logger _logger = LogManager.GetCurrentClassLogger();
         private PlcConntectHepler _plcService;
         private readonly TimeSpan _pollingInterval = TimeSpan.FromSeconds(5);
-        private readonly string _ipAddress = "192.168.10.222";
+      //  private readonly string _ipAddress = "192.168.10.222";
-        private readonly CpuType _cpuType = CpuType.S71500;
+      //  private readonly CpuType _cpuType = CpuType.S71500;
         private string WorkstationCode;
         private readonly SqlSugarClient Context;
         private readonly OptionsSetting _optionsSetting;
@@ -39,19 +40,19 @@ namespace RIZO.Service.PLCBackground.Stations.Into
         {
             Context = DbScoped.SugarScope.CopyNew();
             _optionsSetting= options.Value;
-            plcSetting = _optionsSetting.PlcSettings;
+            plcSetting = _optionsSetting.PlcSettings.Where(it=>it.WorkStationCode== "OP70_01").First();
         }
 
         protected override async Task ExecuteAsync(CancellationToken stoppingToken)
         {
             _logger.Info("PLC Polling Service started");
-
             // 使用工厂方法创建服务实例
-            using (_plcService = new PlcConntectHepler(_ipAddress, _cpuType))
+            Enum.TryParse<CpuType>(plcSetting.PlcType, out CpuType cpuType);
+            using (_plcService = new PlcConntectHepler(plcSetting.IpAddress, cpuType))
             {
 
                 // 获取当前的工序/工站
-                WorkstationCode = await Context.Queryable<PlantWorkstation>().Where(it => it.PlcIP == _ipAddress)
+                WorkstationCode = await Context.Queryable<PlantWorkstation>().Where(it => it.PlcIP == plcSetting.IpAddress)
                  .Select(it => it.WorkstationCode).FirstAsync();
 
 
@@ -59,19 +60,20 @@ namespace RIZO.Service.PLCBackground.Stations.Into
                 {
                     try
                     {
-                        //心跳检测
+                        //心跳检测 "DB1010.DBW0"
-                        await _plcService.WriteAsync("DB1010.DBW0", 1);
+                        await _plcService.WriteAsync(plcSetting.intoStation.Heartbeat, 1);
 
-                        // 轮询进站请求信号/工位开始查询请求
+                        // 轮询进站请求信号/工位开始查询请求 "DB1001.DBW2000"
-                        int intoStationAsk = await _plcService.ReadAsync<int>("DB1001.DBW2000");
+                        int intoStationAsk = await _plcService.ReadAsync<int>(plcSetting.intoStation.IntoStationAsk);
                         if (intoStationAsk == 1)
                         {
                             // 处理进站请求
                             _logger.Info("Processing into station request...");
 
-                            //获取产品SN码
+                            //获取产品SN码 "DB1001.DBB1000"
-                            string productModel = await _plcService.ReadStringAsync("DB1001.DBB1000");
+                            string productModel = await _plcService.ReadStringAsync(plcSetting.intoStation.ProductModel);
-                            string productSN = await _plcService.ReadStringAsync("DB1001.DBB1054");
+                            //"DB1001.DBB1054"
+                            string productSN = await _plcService.ReadStringAsync(plcSetting.intoStation.ProductSN);
 
                             // 获取工单
 
@@ -89,6 +91,7 @@ namespace RIZO.Service.PLCBackground.Stations.Into
                                 WorkstationCode = WorkstationCode,
                                 Routingcode = processOperations.First().FkRoutingCode,
                                 OperationCode = WorkstationCode,
+                                OperationName= plcSetting.WorkStationName,
                                 ProductionLifeStage = 1, // 1表示生产中
                                 PasstationType = 0, // 0表示入站请求
                                 PasstationDescription = "入站请求ASK",
@@ -98,7 +101,8 @@ namespace RIZO.Service.PLCBackground.Stations.Into
                             await Context.Insertable(ASKintoStation).ExecuteCommandAsync();
                             //判断该产品是否允许进站
                             EntryPermissionResult result = await checkEntryPermission(productModel, productSN, WorkstationCode, processOperations);
-                            await _plcService.WriteAsync("DB1010.DBW2000", (int)result);
+                            // "DB1010.DBW2000"
+                            await _plcService.WriteAsync(plcSetting.intoStation.IntoStationResp, (int)result);
                         }
                         await Task.Delay(_pollingInterval, stoppingToken);
 
@@ -226,6 +230,7 @@ namespace RIZO.Service.PLCBackground.Stations.Into
                 WorkstationCode = WorkstationCode,
                 Routingcode = processOperations.First().FkRoutingCode,
                 OperationCode = WorkstationCode,
+                OperationName = plcSetting.WorkStationName,
                 ProductionLifeStage = 1, // 1表示生产中
                 PasstationType = 1, // 入站完毕
                 PasstationDescription = "入站完毕Resp",

RIZO.Service/PLCBackground/Stations/Into/PlcIntoStationService_OP70_02.cs

@@ -0,0 +1,37 @@
+using Infrastructure.Attribute;
+using Infrastructure.Extensions;
+using Infrastructure.Model;
+using MDM.Model.Plant;
+using MDM.Model.Process;
+using Microsoft.AspNetCore.JsonPatch.Operations;
+using Microsoft.Extensions.Hosting;
+using Microsoft.Extensions.Logging;
+using Microsoft.Extensions.Options;
+using NLog;
+using RIZO.Model.Mes;
+using RIZO.Model.MES.product_trace;
+using RIZO.Repository;
+using RIZO.Service.MES.product.IService;
+using RIZO.Service.PLC;
+using S7.Net;
+using SqlSugar.IOC;
+using System;
+using System.Threading;
+using System.Threading.Tasks;
+
+namespace RIZO.Service.PLCBackground.Stations.Into
+{
+    /// <summary>
+    /// OP点散热胶GF1500
+    /// </summary>
+    [AppService(ServiceType = typeof(PlcIntoStationService_OP70_02), ServiceLifetime = LifeTime.Singleton)]
+    public class PlcIntoStationService_OP70_02 : PlcIntoStationService_Common
+    {
+        public PlcIntoStationService_OP70_02(IOptions<OptionsSetting> options) : base(options)
+        {
+            WorkstationCode = "OP70_02";
+        }
+    }
+
+}
+